Harley Davidson Sportster 1200 Low 2009 Service Repair Manua
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This manual covers the 2009 Sportster 1200 Low, an iconic American cruiser renowned for its classic V-twin character and accessible riding experience. As part of the long-standing Sportster lineage, this model distinguishes itself with a lower seat height and wider handlebars, offering a more relaxed and comfortable riding position ideal for new riders or those seeking a more accommodating motorcycle. Powered by a 1200cc air-cooled Evolution V-twin engine, the Sportster 1200 Low delivers characteristic torque and a distinctive sound, making it a popular choice for cruising and customization. Its robust steel tube frame and reliable mechanicals, manufactured in the United States, underscore a commitment to enduring quality. This comprehensive service repair workshop manual provides detailed guidance for the maintenance, repair, and troubleshooting of the 2009 Sportster 1200 Low. It covers all essential systems, including the engine, fuel system, ignition, electrical components, transmission, drivetrain, brakes, suspension, frame, and bodywork. Within its approximately 500-700 pages, you will find step-by-step procedures for routine maintenance, complex repairs, and diagnostics, supported by high-resolution diagrams and wiring schematics. This manual is designed to empower both owners performing their own upkeep and professional technicians, ensuring the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster 1200 Low Year: 2009 Generation Model Generation: XL (Evo Sportster) Codes Vin Vehicle Identification Number Decoder Prefix: 1HD 👋 Introduction Market Position Bike Segment: Cruiser, Entry-Level Harley-Davidson Target Audience: New riders, experienced riders seeking a lighter-weight Harley-Davidson, customizers. Competitive Analysis Key Competitors 2009: Indian Chief, Victory Kingpin, Honda Shadow, Yamaha V-Star, Kawasaki Vulcan. Key Features Sportster 1200 Low Distinction: Lower seat height, wider handlebars for a more relaxed riding position compared to standard Sportsters. Manual Purpose: To provide comprehensive, expert-level guidance for the maintenance, repair, and troubleshooting of the 2009 Harley-Davidson Sportster 1200 Low. 📋 Manual Details Coverage Areas Primary Coverage: 2009 Harley-Davidson Sportster 1200 Low (XL1200L) Related Models Covered: May include general Sportster platform information applicable to other XL models of the era. Page Count Estimated Page Count: Approximately 500-700 pages (typical for comprehensive service manuals) Manual Type Manual Classification: Service Repair Workshop Manual Language Language Of Publication: English Format Delivery Format: Digital Download (PDF) - Assumed based on common sales practices for this type of product. 📖 Manual Coverage Systems Covered Engine Mechanical: Engine teardown, assembly, overhaul, troubleshooting, performance tuning, component identification, torque specifications, timing. Fuel System: Fuel injection system (EFI), throttle body, fuel pump, fuel filter, fuel pressure testing, diagnostic procedures, carburetion (if applicable to specific variants). Ignition System: Ignition module, spark plugs, ignition coils, wiring diagrams, troubleshooting ignition faults. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), wiring harnesses, fuses, relays, diagnostic codes (DTCs). Transmission: Clutch operation, primary drive, transmission gears, shift mechanism, maintenance, troubleshooting, fluid specifications. Drivetrain: Belt drive system, rear sprocket, wheel bearings, troubleshooting drivetrain noise and wear. Brakes: Front and rear brake systems, calipers, master cylinders, brake lines, brake pads, rotor inspection, bleeding procedures, troubleshooting brake performance. Suspension: Front forks (telescopic), rear shock absorbers, fork oil specifications and levels, fork seal replacement, shock absorber adjustments. Frame And Bodywork: Frame inspection, body panel removal and installation, fairings, fenders, seat, fuel tank, handlebars, control cables. Wheels And Tires: Wheel removal and installation, tire inspection and replacement, wheel balancing, spoke tension (if applicable). Diagnostics: Diagnostic Trouble Codes (DTCs), diagnostic tools, troubleshooting charts, common fault diagnosis. Procedures Included Maintenance Procedures: Oil changes, filter replacement, spark plug replacement, chain adjustment, brake pad inspection, tire pressure checks, battery maintenance. Repair Procedures: Complete engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical system troubleshooting and repair. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting. Disassembly And Assembly: Detailed instructions for the removal and installation of all major components and sub-assemblies. Wiring Diagrams: Comprehensive electrical wiring schematics for all systems. Technical Depth Diagnostic Capabilities: Advanced diagnostics, including interpretation of diagnostic trouble codes (DTCs) and sensor data. Repair Complexity: Suitable for both DIY enthusiasts and professional mechanics, covering everything from basic maintenance to complete engine and transmission overhauls. Special Tools Required: Lists specific Harley-Davidson special tools and their applications where necessary for proper service. 📊 Manual Specifications File Format Digital Format Type: Portable Document Format (PDF) Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding If Printed: N/A (Digital Format) Paper Type Paper Type If Printed: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution V-twin Displacement: 1200cc (73.2 cubic inches) Bore X Stroke: 3.500 in x 3.812 in (88.9 mm x 96.8 mm) Compression Ratio: 9.7:1 (Typical for this era) Valve Train: Overhead valves (OHV), 2 valves per cylinder Cooling System: Air-cooled Performance Horsepower: Approximately 66-70 HP @ 5500 RPM (Estimated, varies slightly by dyno and conditions) Torque: Approximately 70-73...
This manual covers the 2009 Sportster 1200 Low, an iconic American cruiser renowned for its classic V-twin character and accessible riding experience. As part of the long-standing Sportster lineage, this model distinguishes itself with a lower seat height and wider handlebars, offering a more relaxed and comfortable riding position ideal for new riders or those seeking a more accommodating motorcycle. Powered by a 1200cc air-cooled Evolution V-twin engine, the Sportster 1200 Low delivers characteristic torque and a distinctive sound, making it a popular choice for cruising and customization. Its robust steel tube frame and reliable mechanicals, manufactured in the United States, underscore a commitment to enduring quality.
This comprehensive service repair workshop manual provides detailed guidance for the maintenance, repair, and troubleshooting of the 2009 Sportster 1200 Low. It covers all essential systems, including the engine, fuel system, ignition, electrical components, transmission, drivetrain, brakes, suspension, frame, and bodywork. Within its approximately 500-700 pages, you will find step-by-step procedures for routine maintenance, complex repairs, and diagnostics, supported by high-resolution diagrams and wiring schematics. This manual is designed to empower both owners performing their own upkeep and professional technicians, ensuring the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Sportster 1200 Low
Year:
2009
Generation
Model Generation:
XL (Evo Sportster)
Codes
Vin Vehicle Identification Number Decoder Prefix:
1HD
👋 Introduction
Market Position
Bike Segment:
Cruiser, Entry-Level Harley-Davidson
Target Audience:
New riders, experienced riders seeking a lighter-weight Harley-Davidson, customizers.
Competitive Analysis
Key Competitors 2009:
Indian Chief, Victory Kingpin, Honda Shadow, Yamaha V-Star, Kawasaki Vulcan.
Key Features
Sportster 1200 Low Distinction:
Lower seat height, wider handlebars for a more relaxed riding position compared to standard Sportsters.
Manual Purpose:
To provide comprehensive, expert-level guidance for the maintenance, repair, and troubleshooting of the 2009 Harley-Davidson Sportster 1200 Low.
📋 Manual Details
Coverage Areas
Primary Coverage:
2009 Harley-Davidson Sportster 1200 Low (XL1200L)
Related Models Covered:
May include general Sportster platform information applicable to other XL models of the era.
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for comprehensive service manuals)
Manual Type
Manual Classification:
Service Repair Workshop Manual
Language
Language Of Publication:
English
Format
Delivery Format:
Digital Download (PDF) - Assumed based on common sales practices for this type of product.
Complete engine rebuild, transmission overhaul, brake system repair, suspension component replacement, electrical system troubleshooting and repair.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting.
Disassembly And Assembly:
Detailed instructions for the removal and installation of all major components and sub-assemblies.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all systems.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including interpretation of diagnostic trouble codes (DTCs) and sensor data.
Repair Complexity:
Suitable for both DIY enthusiasts and professional mechanics, covering everything from basic maintenance to complete engine and transmission overhauls.
Special Tools Required:
Lists specific Harley-Davidson special tools and their applications where necessary for proper service.
📊 Manual Specifications
File Format
Digital Format Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding If Printed:
N/A (Digital Format)
Paper Type
Paper Type If Printed:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Evolution V-twin
Displacement:
1200cc (73.2 cubic inches)
Bore X Stroke:
3.500 in x 3.812 in (88.9 mm x 96.8 mm)
Compression Ratio:
9.7:1 (Typical for this era)
Valve Train:
Overhead valves (OHV), 2 valves per cylinder
Cooling System:
Air-cooled
Performance
Horsepower:
Approximately 66-70 HP @ 5500 RPM (Estimated, varies slightly by dyno and conditions)
Torque:
Approximately 70-73 lb-ft @ 3500 RPM (Estimated)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/91 AKI
🔧 Transmission
Standard
Transmission Type:
5-speed manual, constant mesh
Clutch Type:
Wet, multi-plate
Primary Drive:
1.787:1, 34/19 tooth, double row chain
Final Drive:
Belt drive, 32/66 tooth, 1.250 in (32 mm) wide belt, 2.0625:1 ratio
Harley-Davidson Type E or Type B fork oil (specific weight depends on application, consult manual)
Known Issues
Common Sportster Issues 2009:
Primary chain tensioner wear (especially the earlier spring-loaded type, though later models adopted hydraulic tensioners), rear brake pad wear, occasional electrical connector corrosion, fuel sensor issues.
Manual Coverage Of Issues:
The manual will detail diagnostic and repair procedures for these and other potential issues.
📚 Vehicle History
Brand Heritage
Harley Davidson Legacy:
Founded in 1903, iconic American motorcycle manufacturer with a rich history in V-twin engines and cruiser styling.
Model Evolution
Sportster Lineage:
The Sportster platform has been in continuous production since 1957, evolving from ironhead engines to the rubber-mounted Evolution engine (introduced in 1986).
1200 Low Introduction:
The 'Low' variant was introduced to cater to riders seeking a more accessible and comfortable riding experience, characterized by its lower seat height and revised ergonomics.
Production
Manufacturing Location:
United States (York, Pennsylvania and Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Sportster Model Awards:
Sportster models often receive accolades in enthusiast publications for their classic styling, V-twin character, and customization potential. Specific awards for the 2009 1200 Low may vary.
Ratings
Consumer Reports Ratings:
Consumer Reports or similar publications may have rated specific aspects of the 2009 Sportster line, often focusing on reliability (which can be variable for Harley-Davidson models of this period).
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