🏷️ Basic Information Identification Make: Harley-Davidson Model: Sportster XL1200CP Year: 2012 Submodel: Custom (CP) Vehicle Type: Motorcycle Codes Engine Code Family: Evolution (1200cc) 👋 Introduction Market Position Positioning: The Harley-Davidson Sportster XL1200CP (Custom) in 2012 was positioned as a stylish, customizable cruiser with classic Harley-Davidson styling and the iconic Evolution engine. It appealed to riders seeking a blend of performance, heritage, and individual expression. Competitive Analysis Competitors: Competed against other American V-twin cruisers like Indian Scout models (though less direct in 2012), and some Japanese cruisers such as Yamaha Bolt (introduced later but similar segment), Honda Shadow series, and Kawasaki Vulcan models. Key Features Features: Large displacement Evolution engine, custom styling cues (e.g., pullback handlebars, forward controls on CP model), accessible seat height, Harley-Davidson heritage, extensive customization potential. Manual Utility Utility: Provides owners and technicians with the definitive guide to maintaining, diagnosing, and repairing the 2012 Harley-Davidson Sportster XL1200CP, enabling efficient and accurate service, saving time and money, and ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Overhaul, Maintenance, Troubleshooting Component Coverage: Engine, Transmission, Fuel System, Ignition, Electrical System, Chassis, Bodywork, Brakes, Suspension Page Count Estimated Page Count: Detailed and comprehensive, typical Harley-Davidson service manuals for this era range from 700 to 1000+ pages to cover all aspects. Manual Type Type: Factory Service Manual / Workshop Repair Manual Target Audience: Professional motorcycle technicians and experienced DIY enthusiasts. Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (Evolution V-Twin, 1200cc), Transmission (5-speed), Clutch, Final Drive Fuel System: Fuel Injection (EFI - Electronic Fuel Injection), Throttle Body, Fuel Pump, Fuel Filter, Fuel Lines Ignition System: Ignition Module, Spark Plugs, Ignition Coils, Crankshaft Position Sensor Electrical System: Battery, Charging System (Alternator, Regulator/Rectifier), Lighting (Headlight, Taillight, Turn Signals), Wiring Harness, Fuses, Relays, Horn, Starter Motor, Ignition Switch, Instrument Cluster Chassis And Suspension: Frame, Front Fork (Telescopic), Rear Shock Absorbers (Dual), Swingarm, Steering Head Bearings Braking System: Front Disc Brake, Rear Disc Brake, Brake Calipers, Brake Master Cylinders, Brake Lines, Brake Fluid Specifications Body And Trim: Fenders, Fuel Tank, Seat, Handlebars, Mirrors, Side Covers, Passenger Footpegs Procedures Included Maintenance Procedures: Scheduled Maintenance, Oil Changes, Filter Replacements, Lubrication, Tire Pressure Checks, Chain Adjustment (if applicable, though Sportster is belt drive), Brake Pad Replacement Repair Procedures: Engine Rebuild, Transmission Overhaul, Clutch Service, Fork Seal Replacement, Shock Absorber Replacement, Brake System Bleeding and Repair, Electrical Component Diagnosis and Replacement Diagnostic Procedures: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs) for EFI systems, Symptom-based troubleshooting Installation Procedures: Removal and installation of all major components and sub-assemblies Special Tool References: The manual will reference specific Harley-Davidson special tools required for certain adjustments, diagnostics, or repairs, often listing their part numbers and illustrations. Technical Depth Depth: Comprehensive, covering routine maintenance, advanced diagnostics, component overhaul, and complete engine/transmission disassembly and reassembly. Assumes basic to intermediate mechanical knowledge. Component Rebuilds: Detailed procedures for complete engine disassembly, inspection, and reassembly, including piston, ring, valve, and crankshaft service. Transmission gear and bearing replacement procedures are also included. 📊 Manual Specifications File Format Format: PDF Delivery Method: Electronic via Email Printability: Printable Searchability: Likely text-searchable PDF, allowing for quick access to specific information. Print Quality Quality: High-resolution digital reproduction of the original factory manual, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Evolution V-Twin Displacement: 1202 cc (73.4 cubic inches) Bore X Stroke: 3.56 in. x 3.81 in. (90.5 mm x 96.8 mm) Compression Ratio: 9.7:1 Valvetrain: Overhead Valves (OHV) with pushrods, 2 valves per cylinder Carburetion Fuel System: Electronic Sequential Port Fuel Injection (ESPFI) Cooling System: Air-cooled Performance Horsepower: Approximately 68-70 HP (figures vary slightly by source and testing) Torque: Approximately 70-71 lb-ft @ 3500 RPM (figures vary slightly by source and testing) Fuel System Fuel Delivery: Closed-loop fuel injection with electronic throttle control. 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Clutch, wet multi-plate Final Drive: Carbon fiber reinforced belt drive, 32/66 ratio Features Gear Ratios: 1st: 10.336, 2nd: 7.009, 3rd: 4.765, 4th: 3.751, 5th: 3.157 (typical values for this generation Sportster) 📐 Dimensions Exterior Length: Approx. 88.2 in. (2240 mm) Width: Approx. 32.3 in. (820 mm) at handlebars Height: Approx. 45.9 in. (1165 mm) at handlebars Weights Dry Weight: Approx. 562 lbs (255 kg) Gross Vehicle Weight Rating: Approx. 963 lbs (437 kg) Payload Capacity: Approx. 401 lbs (182 kg) Fuel Capacity Fuel Tank Capacity: 4.5 US gal (17.0 L) Wheelbase Wheelbase: Approx. 60.2 in. (1530 mm) Ground Clearance Ground Clearance: Approx. 4.3 in. (110 mm) 🛡️ Safety Features Ratings Crash Test Results: Motorcycles are not subject to standardized crash test ratings like automobiles. Safety relies on design, rider skill, and protective gear. Active Features Braking System: Dual hydraulic disc brakes with dual-piston calipers front...