Harley Davidson XL883L 2010 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: XL883L Year: 2010 Codes Vehicle Vin Prefix: 1HD1 👋 Introduction Market Position Category: Cruiser Motorcycle Target Audience: Harley-Davidson XL883L owners, independent repair shops, DIY mechanics Competitive Analysis Segment Competitors: Other entry-level V-twin cruisers from Indian Motorcycle, Kawasaki Vulcan series, Yamaha Bolt Key Features Vehicle Design Philosophy: Accessible, classic Harley-Davidson styling with a smaller, manageable V-twin engine Key Features Manual Value Proposition: Provides factory-level diagnostic and repair capability, enabling cost savings and proper maintenance 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Page Count Estimated Pages: Hundreds (exact count may vary by digital version) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Engine assembly, disassembly, lubrication, cooling, tuning, internal components Fuel System: Fuel injection (EFI), fuel pump, fuel filter, fuel tank, lines Ignition System: Ignition module, coils, spark plugs, timing Transmission System: Clutch, gearbox, primary drive, final drive, lubrication Electrical System: Wiring diagrams, battery, charging system (alternator, regulator), starting system (starter, solenoid), lighting, indicators, instrumentation, ECM (Engine Control Module) Chassis System: Frame, front suspension (forks), rear suspension (shocks), wheels, tires, steering Braking System: Front and rear brakes, calipers, master cylinders, hydraulic lines, fluid specifications Bodywork And Fittings: Fenders, fuel tank, seat, handlebars, controls, fairings (if applicable) Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake inspections, tire pressure checks Troubleshooting: Diagnostic procedures for common and uncommon faults, error codes Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul Specifications And Tolerances: Torque specifications, clearances, measurements for all major components Wiring Diagrams: Detailed electrical schematics for accurate diagnostics and repair Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Evolution V-Twin Displacement: 883 cc (53.9 cubic inches) Bore X Stroke: 3.000 in. x 3.562 in. (76.2 mm x 90.46 mm) Compression Ratio: 9.0:1 Valvetrain: Overhead valves (OHV), 2 valves per cylinder, pushrod actuated Performance Horsepower Est: Approximately 50-55 HP (Note: Harley-Davidson often quotes torque more prominently) Torque Est: Approximately 55-60 ft-lbs @ 3500 RPM Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded Gasoline, 91 octane (R+M)/2 (87 octane AKI) or higher recommended Lubrication Oil Type: Harley-Davidson 20W50 Genuine Motorcycle Oil or equivalent API SF, SG, SH, SJ or similar specification Oil Capacity: 3.0 US quarts (2.8 liters) with filter change 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmissions: N/A for this model year and trim Features Primary Drive: 45-degree V-twin, air-cooled, pushrod actuated Final Drive: Belt drive Clutch Type: Multi-plate, wet Transmission Fluid: Harley-Davidson Syn-3 Fully Synthetic Transmission Oil or equivalent SAE 80W-90 📐 Dimensions Exterior Length: 89.3 in. (2268 mm) Width: 31.5 in. (800 mm) Height: 46.1 in. (1171 mm) Seat Height Laden: 25.3 in. (643 mm) Ground Clearance: 4.9 in. (124 mm) Weights Dry Weight: 570 lbs (259 kg) Gross Vehicle Weight Rating Gvwr: 937 lbs (425 kg) Cargo Fuel Capacity: 4.5 US gal (17.0 L) 🛡️ Safety Features Ratings Crash Test Ratings: Motorcycles are typically not subject to standardized crash testing in the same manner as automobiles. Safety is primarily dependent on rider skill and adherence to traffic laws. Active Features Braking System: Dual-action, handlebar-mounted front brake and foot-operated rear brake. ABS was an optional feature on some Harley-Davidson models of this era, though not explicitly stated as standard for the XL883L in all configurations. Passive Features Lighting: Halogen headlight, taillight, stoplight, front and rear turn signals Frame Construction: Steel frame and swingarm 💡 Technology Features Infotainment Instrumentation: Analog speedometer with integrated tachometer (may be optional or integrated into a digital display on some versions), odometer, trip meter, fuel gauge (may be on tank or integrated into dash), indicator lights for turn signals, oil pressure, engine diagnostics. Driver Assistance ABS: Optional on certain configurations for 2010 models. The manual would detail its service if equipped. Connectivity Diagnostic Ports: Data link connector (DLC) for diagnostic tools (e.g., Harley-Davidson Digital Technician). 🔧 Maintenance Service Intervals First Service: 1,000 miles (1,600 km) or 6 months, whichever comes first Subsequent Services: Every 5,000 miles (8,000 km) or 12 months thereafter Fluid Specifications Engine Oil: Harley-Davidson 20W50 Genuine Motorcycle Oil or equivalent Transmission Oil: Harley-Davidson Syn-3 Fully Synthetic Transmission Oil or SAE 80W-90 Primary Chain Case Oil: Harley-Davidson Primary Chain Lubricant or equivalent SAE 20W-50 Brake Fluid: DOT 4 brake fluid Known Issues Potential Wear Items: Clutch plates, drive belt, wheel bearings, fork seals Common Complaints Model Specific: While the 883L is generally reliable, some owners report minor...
Harley-Davidson 20W50 Genuine Motorcycle Oil or equivalent API SF, SG, SH, SJ or similar specification
Oil Capacity:
3.0 US quarts (2.8 liters) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmissions:
N/A for this model year and trim
Features
Primary Drive:
45-degree V-twin, air-cooled, pushrod actuated
Final Drive:
Belt drive
Clutch Type:
Multi-plate, wet
Transmission Fluid:
Harley-Davidson Syn-3 Fully Synthetic Transmission Oil or equivalent SAE 80W-90
📐 Dimensions
Exterior
Length:
89.3 in. (2268 mm)
Width:
31.5 in. (800 mm)
Height:
46.1 in. (1171 mm)
Seat Height Laden:
25.3 in. (643 mm)
Ground Clearance:
4.9 in. (124 mm)
Weights
Dry Weight:
570 lbs (259 kg)
Gross Vehicle Weight Rating Gvwr:
937 lbs (425 kg)
Cargo
Fuel Capacity:
4.5 US gal (17.0 L)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are typically not subject to standardized crash testing in the same manner as automobiles. Safety is primarily dependent on rider skill and adherence to traffic laws.
Active Features
Braking System:
Dual-action, handlebar-mounted front brake and foot-operated rear brake. ABS was an optional feature on some Harley-Davidson models of this era, though not explicitly stated as standard for the XL883L in all configurations.
Passive Features
Lighting:
Halogen headlight, taillight, stoplight, front and rear turn signals
Frame Construction:
Steel frame and swingarm
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer with integrated tachometer (may be optional or integrated into a digital display on some versions), odometer, trip meter, fuel gauge (may be on tank or integrated into dash), indicator lights for turn signals, oil pressure, engine diagnostics.
Driver Assistance
ABS:
Optional on certain configurations for 2010 models. The manual would detail its service if equipped.
Connectivity
Diagnostic Ports:
Data link connector (DLC) for diagnostic tools (e.g., Harley-Davidson Digital Technician).
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months, whichever comes first
Subsequent Services:
Every 5,000 miles (8,000 km) or 12 months thereafter
Fluid Specifications
Engine Oil:
Harley-Davidson 20W50 Genuine Motorcycle Oil or equivalent
Transmission Oil:
Harley-Davidson Syn-3 Fully Synthetic Transmission Oil or SAE 80W-90
Primary Chain Case Oil:
Harley-Davidson Primary Chain Lubricant or equivalent SAE 20W-50
While the 883L is generally reliable, some owners report minor electrical gremlins, carburetor calibration issues (if applicable to specific variants or older models, though 2010 is EFI), and heat from the engine, which are typical characteristics of air-cooled V-twins.
Filter Part Numbers
Oil Filter:
Harley-Davidson OEM oil filters such as 63731-39B (check compatibility for exact fitment, many aftermarket options exist)
📚 Vehicle History
Brand Heritage
Founding:
1903
Philosophy:
American motorcycle manufacturing, iconic V-twin engines, customization culture
Model Evolution
Sportster Lineage:
The Sportster line, to which the XL883L belongs, has been in continuous production since 1957, evolving through various engine sizes and designs.
Xl883L Introduction:
The 'L' designation typically signifies a 'Low' model, designed with a lower seat height for improved rider accessibility. Introduced to broaden the Sportster appeal.
Production
Manufacturing Location:
United States (various Harley-Davidson plants)
🏆 Awards & Recognition
Recognitions
Model Awards:
While the XL883L itself may not have specific widely publicized awards, the Harley-Davidson Sportster line consistently receives accolades for its iconic design, accessibility, and customization potential within the cruiser segment.
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