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Hino 238 258 268 338 Complete Workshop Service Repair Manual 2011 2012 2013

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Basic Information Identification Make: Hino Model: 300 Series (238, 258, 268, 338) Model Designation: 238, 258, 268, 338 Generation Production Years: 2011-2013 Introduction Market Position Segment: Light-duty commercial trucks, often used for vocational applications like delivery, utility work, and local hauling. Target Audience: Fleet owners, independent repair shops, owner-operators, and DIY mechanics working on Hino 300 Series trucks. Competitive Analysis Competitors: Isuzu NPR/NQR, Mitsubishi Fuso FE Series, Ford F-Series Chassis Cab (in certain applications). Key Features Value Proposition: Empowers users to perform their own maintenance and repairs, leading to significant cost savings compared to dealership services. Ease Of Use: Features step-by-step instructions and illustrative pictures for simplified repair processes. Accessibility: Instant delivery via email and compatibility with various digital devices. Manual Details Coverage Areas Models Covered: Hino 238, Hino 258, Hino 268, Hino 338 Years Covered: 2011, 2012, 2013 Engine Variants Covered: All engine types Transmission Types Covered: All transmission types Trim Levels Covered: All trim levels Page Count Estimated Page Count: Extensive (likely over 1000 pages given comprehensive coverage) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Lubrication System, Cooling System, Exhaust System, Turbocharger System, Emissions Control System Transmission: Manual Transmission, Automatic Transmission (if applicable to models covered) Drivetrain: Clutch, Drive Shafts, Rear Axle, Differential Chassis: Frame and Frame Components, Suspension (Front and Rear), Steering System, Brakes (Hydraulic, Air Brakes if applicable) Electrical: Battery, Charging System (Alternator), Starting System (Starter Motor), Ignition System, Lighting System, Instrument Cluster, Wiring Diagrams, ECU (Engine Control Unit) and related sensors, ABS (Antilock Braking System) Body: Body Panels, Doors, Hood, Bumpers, Glass, Interior Trim, Seats, HVAC (Heating, Ventilation, and Air Conditioning) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication points, tire rotation, brake inspection. Diagnostics: Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs), component testing procedures, wiring schematic interpretation. Repair: Component removal and installation, sub-assembly repair, major component overhaul (engine, transmission, etc.), bodywork repair, electrical component repair. Adjustment: Valve lash adjustment, brake adjustment, clutch adjustment, alignment specifications. Specifications: Torque specifications for all fasteners, clearances, fluid capacities, electrical component specifications, engine and transmission data. Technical Depth Depth: Comprehensive; covers routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams. Manual Specifications File Format Compatibility: All PC & MAC Computers, tablets, mobile phones (requires Adobe Reader) Searchability: Searchable text within the PDF document for quick information retrieval. Print Quality Print Ability: Printable by page, chapter, or entire document. Binding Type Binding: Digital (No physical binding) Paper Type Paper Type: Digital (Not applicable) Engine Specifications Primary Engine Engine Family: Hino J05 Series (Commonly J05E) Engine Displacement Displacement Liters: Approximately 5.1 liters (J05E-TP) Performance Horsepower Range: Typically 190-230 HP depending on specific model and engine variant. Torque Range: Typically 430-520 lb-ft depending on specific model and engine variant. Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI) with Turbocharger and Intercooler. Engine Features Emissions Compliance: Meets EPA 2010 emissions standards (using Selective Catalytic Reduction - SCR). Transmission Standard Transmission Options: Allison Automatic (e.g., 1000 or 2000 series) and Hino Manual Transmissions (e.g., 5-speed or 6-speed). Optional Optional Transmissions: Availability of different automatic or manual transmission configurations based on model and application. Features Transmission Fluid Type: Specific Automatic Transmission Fluid (ATF) or Manual Transmission Fluid (MTF) as specified by Hino; typically Dexron-VI for automatics or GL-4/GL-5 for manuals. Dimensions Exterior Gvwr Range: Gross Vehicle Weight Rating (GVWR) varies significantly by model: 238 (approx. 23,000 lbs), 258 (approx. 25,500 lbs), 268 (approx. 26,000 lbs), 338 (approx. 33,000 lbs). Wheelbase Options: Multiple wheelbase options available to accommodate different body types and intended uses. Weights Curb Weight: Varies based on configuration; typically 10,000 - 15,000 lbs. Safety Features Ratings Crash Test Ratings: Commercial vehicles of this class are not typically subjected to the same standardized passenger car crash testing (e.g., NHTSA 5-star). Safety is primarily addressed through design and compliance with commercial vehicle safety standards. Active Features Braking System: Hydraulic disc brakes (front and rear). Models may also feature ABS (Anti-lock Braking System) and potentially air brakes on heavier duty variants (e.g., 338). Steering System: Power steering. Passive Features Occupant Protection: Seat belts, reinforced cabin structure, potentially airbags (driver-side usually standard). Technology Features Infotainment Infotainment System: Basic AM/FM/CD/MP3 radios were common, with optional auxiliary inputs or Bluetooth connectivity depending on trim and model year. Advanced infotainment systems are less common in this class. Driver Assistance Driver Assistance Features: ABS (Anti-lock Braking System) is standard. Advanced driver-assistance systems (ADAS) like lane departure warning or adaptive cruise control are typically not found on these models. Connectivity Connectivity Options: Auxiliary input jacks, USB ports (on later models), Bluetooth connectivity for hands-free calling and audio streaming. Maintenance Service Intervals Oil Change Interval: Typically every 10,000 to...
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Hino 238 258 268 338 Complete Workshop Service Repair Manual 2011 2012 2013Hino 238 258 268 338 Complete Workshop Service Repair Manual 2011 2012 2013Hino 238 258 268 338 Complete Workshop Service Repair Manual 2011 2012 2013Hino 238 258 268 338 Complete Workshop Service Repair Manual 2011 2012 2013
Basic Information
Identification
Make: Hino
Model: 300 Series (238, 258, 268, 338)
Model Designation: 238, 258, 268, 338
Generation
Production Years: 2011-2013
Introduction
Market Position
Segment: Light-duty commercial trucks, often used for vocational applications like delivery, utility work, and local hauling.
Target Audience: Fleet owners, independent repair shops, owner-operators, and DIY mechanics working on Hino 300 Series trucks.
Competitive Analysis
Competitors: Isuzu NPR/NQR, Mitsubishi Fuso FE Series, Ford F-Series Chassis Cab (in certain applications).
Key Features
Value Proposition: Empowers users to perform their own maintenance and repairs, leading to significant cost savings compared to dealership services.
Ease Of Use: Features step-by-step instructions and illustrative pictures for simplified repair processes.
Accessibility: Instant delivery via email and compatibility with various digital devices.
Manual Details
Coverage Areas
Models Covered: Hino 238, Hino 258, Hino 268, Hino 338
Years Covered: 2011, 2012, 2013
Engine Variants Covered: All engine types
Transmission Types Covered: All transmission types
Trim Levels Covered: All trim levels
Page Count
Estimated Page Count: Extensive (likely over 1000 pages given comprehensive coverage)
Manual Type
Type: Complete Workshop Service Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine Mechanical, Fuel System, Lubrication System, Cooling System, Exhaust System, Turbocharger System, Emissions Control System
Transmission: Manual Transmission, Automatic Transmission (if applicable to models covered)
Drivetrain: Clutch, Drive Shafts, Rear Axle, Differential
Chassis: Frame and Frame Components, Suspension (Front and Rear), Steering System, Brakes (Hydraulic, Air Brakes if applicable)
Electrical: Battery, Charging System (Alternator), Starting System (Starter Motor), Ignition System, Lighting System, Instrument Cluster, Wiring Diagrams, ECU (Engine Control Unit) and related sensors, ABS (Antilock Braking System)
Body: Body Panels, Doors, Hood, Bumpers, Glass, Interior Trim, Seats, HVAC (Heating, Ventilation, and Air Conditioning)
Procedures Included
Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, lubrication points, tire rotation, brake inspection.
Diagnostics: Troubleshooting guides, symptom analysis, diagnostic trouble codes (DTCs), component testing procedures, wiring schematic interpretation.
Repair: Component removal and installation, sub-assembly repair, major component overhaul (engine, transmission, etc.), bodywork repair, electrical component repair.
Adjustment: Valve lash adjustment, brake adjustment, clutch adjustment, alignment specifications.
Specifications: Torque specifications for all fasteners, clearances, fluid capacities, electrical component specifications, engine and transmission data.
Technical Depth
Depth: Comprehensive; covers routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams.
Manual Specifications
File Format
Compatibility: All PC & MAC Computers, tablets, mobile phones (requires Adobe Reader)
Searchability: Searchable text within the PDF document for quick information retrieval.
Print Quality
Print Ability: Printable by page, chapter, or entire document.
Binding Type
Binding: Digital (No physical binding)
Paper Type
Paper Type: Digital (Not applicable)
Engine Specifications
Primary Engine
Engine Family: Hino J05 Series (Commonly J05E)
Engine Displacement
Displacement Liters: Approximately 5.1 liters (J05E-TP)
Performance
Horsepower Range: Typically 190-230 HP depending on specific model and engine variant.
Torque Range: Typically 430-520 lb-ft depending on specific model and engine variant.
Fuel System
Fuel Type: Diesel
Injection System: Common Rail Direct Injection (CRDI) with Turbocharger and Intercooler.
Engine Features
Emissions Compliance: Meets EPA 2010 emissions standards (using Selective Catalytic Reduction - SCR).
Transmission
Standard
Transmission Options: Allison Automatic (e.g., 1000 or 2000 series) and Hino Manual Transmissions (e.g., 5-speed or 6-speed).
Optional
Optional Transmissions: Availability of different automatic or manual transmission configurations based on model and application.
Features
Transmission Fluid Type: Specific Automatic Transmission Fluid (ATF) or Manual Transmission Fluid (MTF) as specified by Hino; typically Dexron-VI for automatics or GL-4/GL-5 for manuals.
Dimensions
Exterior
Gvwr Range: Gross Vehicle Weight Rating (GVWR) varies significantly by model: 238 (approx. 23,000 lbs), 258 (approx. 25,500 lbs), 268 (approx. 26,000 lbs), 338 (approx. 33,000 lbs).
Wheelbase Options: Multiple wheelbase options available to accommodate different body types and intended uses.
Weights
Curb Weight: Varies based on configuration; typically 10,000 - 15,000 lbs.
Safety Features
Ratings
Crash Test Ratings: Commercial vehicles of this class are not typically subjected to the same standardized passenger car crash testing (e.g., NHTSA 5-star). Safety is primarily addressed through design and compliance with commercial vehicle safety standards.
Active Features
Braking System: Hydraulic disc brakes (front and rear). Models may also feature ABS (Anti-lock Braking System) and potentially air brakes on heavier duty variants (e.g., 338).
Steering System: Power steering.
Passive Features
Occupant Protection: Seat belts, reinforced cabin structure, potentially airbags (driver-side usually standard).
Technology Features
Infotainment
Infotainment System: Basic AM/FM/CD/MP3 radios were common, with optional auxiliary inputs or Bluetooth connectivity depending on trim and model year. Advanced infotainment systems are less common in this class.
Driver Assistance
Driver Assistance Features: ABS (Anti-lock Braking System) is standard. Advanced driver-assistance systems (ADAS) like lane departure warning or adaptive cruise control are typically not found on these models.
Connectivity
Connectivity Options: Auxiliary input jacks, USB ports (on later models), Bluetooth connectivity for hands-free calling and audio streaming.
Maintenance
Service Intervals
Oil Change Interval: Typically every 10,000 to 15,000 miles or 12 months, whichever comes first, but consult manual for exact specifications based on operating conditions.
Engine Coolant Interval: Initial change around 30,000 miles, then every 30,000 miles thereafter, or as per manual's extended life coolant recommendation.
Fuel Filter Interval: Regular replacement recommended, often every 15,000 - 30,000 miles, crucial for common rail diesel systems.
Fluid Specifications
Engine Oil Spec: API CJ-4 or CK-4 compliant synthetic or semi-synthetic diesel engine oil, viscosity typically SAE 15W-40 or 5W-30 depending on climate. Exact specification is critical.
Coolant Spec: Hino Genuine Long Life Coolant or equivalent OAT (Organic Acid Technology) type coolant.
Brake Fluid Spec: DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items: Brake pads and rotors, suspension components (bushings, ball joints), exhaust system (DPF regeneration issues if not maintained), glow plugs (cold weather starting).
Diesel Specific: Proper diesel fuel quality, DPF (Diesel Particulate Filter) regeneration cycles, EGR (Exhaust Gas Recirculation) system maintenance are critical for longevity.
Vehicle History
Brand Heritage
Brand Origin: Hino Motors, Ltd. is a Japanese manufacturer of commercial vehicles and diesel engines, a subsidiary of Toyota Motor Corporation.
Model Evolution
Series Introduction: The Hino 300 Series is a global platform of light-duty trucks, designed to be versatile and efficient for various commercial applications.
Production
Manufacturing Locations: Produced globally, including facilities in Japan and North America (e.g., Hino Motors Manufacturing U.S.A., Inc.).
Awards & Recognition
Recognitions
Industry Awards: Hino trucks are generally recognized for their reliability, fuel efficiency, and durability in the commercial sector. Specific awards for these model years are not widely publicized in consumer formats.
Ratings
Reliability Reputation: Hino generally holds a strong reputation for reliability and low cost of ownership in the medium-duty truck segment.
Certifications
Emissions Certification: Meets US EPA 2010 emissions standards.
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