This manual covers the 500-700 ATV, a versatile vehicle designed for both utility and recreational purposes. ATVs are known for offering a strong balance of performance and value, making them a popular choice for riders seeking reliable off-road capability. The 500-700cc platform represents a core segment, focusing on robust engineering and practical features that cater to a wide range of user needs, from farm work to trail riding. This comprehensive factory service repair manual is presented in English and provides extensive information for the 500-700 ATV. It details all essential maintenance procedures, from routine tasks like fluid changes and filter replacements to complex engine overhauls and transmission servicing. The manual includes step-by-step instructions, hundreds of illustrations, troubleshooting guides, and detailed technical specifications, making it an invaluable resource for both DIY enthusiasts and professional mechanics aiming to maintain and repair their vehicles efficiently and accurately. 🏷️ Basic Information Identification Make: Hisun Model: 500-700 ATV Product Type: Workshop Service Repair Manual Availability: PDF Download 👋 Introduction Market Position Target Audience: Hisun ATV owners and independent repair shops Value Proposition: Inexpensive way to keep vehicle working properly, empowers DIY repairs Competitive Analysis Benefit Over Dealership: Cost savings on labor and specialized tools Benefit Over Generic Manuals: Factory-specific detail and accuracy Key Features Completeness: 100% complete and intact Detail Level: Detailed illustrations and step-by-step instructions based on complete disassembly Accessibility: Downloadable PDF compatible with multiple operating systems 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Page Count: Undetermined (Factory Manual - typically extensive) Compatibility: All PC based Windows operating systems and Mac Printability: All pages are printable 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, diagnostics, and repair procedures Transmission: Service, repair, and adjustment of transmission components Drivetrain: Axles, differentials, CV joints, and final drive service Suspension: Front and rear suspension component service, alignment, and shock/strut replacement Brakes: Brake system diagnostics, caliper and master cylinder service, pad/shoe replacement, fluid bleeding Electrical System: Wiring diagrams, component testing, charging system, ignition system, lighting Fuel System: Fuel pump, injectors, carburetor (if applicable), fuel tank and line service Cooling System: Radiator, fan, thermostat, water pump, coolant specifications and flushing Exhaust System: Muffler, exhaust pipe service and replacement Steering: Steering column, tie rods, and steering rack/gearbox service Body And Frame: Panel removal/installation, chassis inspection, and bodywork repair guidance Wheels And Tires: Tire pressure, rotation, replacement, and wheel specifications Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic charts, common issues, and step-by-step troubleshooting guides Repair: Detailed instructions for component repair and replacement Disassembly Assembly: Complete disassembly and reassembly of major vehicle components Specifications: Torque specifications, clearances, fluid capacities, and adjustment procedures Wiring Diagrams: Comprehensive electrical schematics for easy diagnosis Diagnostic Charts: Systematic approach to identifying and resolving mechanical and electrical faults Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine rebuilds) User Suitability: Suitable for both DIY enthusiasts and experienced professional mechanics Illustrations Diagrams: Hundreds of detailed illustrations and photographs Instruction Style: Step-by-step instructions 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (standard for quality PDFs) Print Quality Resolution: High (suitable for clear reproduction of text and images) Image Clarity: Excellent (for detailed repair illustrations) Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Assumed Liquid-Cooled, 4-Stroke (common for Hisun 500-700cc ATVs) Displacement Range: 500cc to 700cc (specifics vary by model variant) Bore X Stroke: Varies by specific 500cc or 700cc engine variant (detailed in manual) Compression Ratio: Varies by specific engine variant (detailed in manual) Performance Horsepower: Varies by specific engine variant (detailed in manual, likely 30-50 HP range) Torque: Varies by specific engine variant (detailed in manual) Fuel System Fuel Delivery: Likely Electronic Fuel Injection (EFI) for modern models, or Carburetor for older variants (manual will specify) Fuel Type: Unleaded Gasoline (specified in manual) Fuel Tank Capacity: Varies by model (specified in manual) 🔧 Transmission Standard Transmission Type: Automatic Transmission with CVT (Continuously Variable Transmission) is common for Hisun ATVs Drive Modes: Likely 2WD/4WD selectable with High/Low range Gear Reduction: Refer to specific model data within the manual Features Clutch Type: CVT clutch system (primary and secondary clutches) Transmission Fluid Type: Specific CVT fluid type and capacity will be detailed in the manual 📐 Dimensions Exterior Length: Varies by model (detailed in manual) Width: Varies by model (detailed in manual) Height: Varies by model (detailed in manual) Wheelbase: Varies by model (detailed in manual) Weights Curb Weight: Varies by model (detailed in manual, likely 500-700 lbs) Towing Capacity: Varies by model (detailed in manual, often around 500-1000 lbs for this class) Payload Capacity: Varies by model (detailed in manual) 🛡️ Safety Features Ratings Atv Safety Standards: Adherence to industry safety standards (e.g., ANSI, relevant regional regulations - 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