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HOLDEN BARINA TK 2005-2011 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Holden Model: Barina Chassis Code: TK Generation Model Years: 2005-2011 Codes Platform Code: GM Gamma 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, Holden owners seeking detailed repair information. Competitive Analysis Value Proposition: Provides factory-level repair and maintenance data, enabling cost savings on vehicle upkeep and repairs compared to dealership service. Key Features Features: Detailed illustrations, step-by-step instructions, diagnostic procedures, technical specifications, electrical schematics. 📋 Manual Details Coverage Areas Vehicle Body Styles: Hatchback, Notchback Engine Variants Covered: 1.2L (I4, Petrol, DOHC), 1.4L (I4, Petrol, DOHC/SOHC, L95/LDT), 1.5L (In-line 4, Petrol), 1.6L (4-Cylinder, Petrol, Aspirated DOHC, LXT/LXV) Transmission Variants Covered: 4-Speed Automatic (Aisin 81-40LE), 5-Speed Manual (DWMC D16), 5-Speed Manual (Y4M - Synchronized/Sliding) Page Count Estimated Page Count: High (Detailed workshop manuals typically range from 1000-3000+ pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download (ZIP compressed archive) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control System, Fuel System, Cooling System, Engine Electrical, Exhaust System, Automatic Transmission, Manual Transmission, Clutch System Chassis: Anti-Lock Brake System (ABS), Hydraulic Brakes, Disc & Drum Brakes, Drive Axle System, Suspension System, Parking Brake, Power Steering, Manual Steering Electrical And Body: Battery/Starting System, Engine Electrical, Lighting System, Horn/Mirrors/Seat/Seat Belts, Wiper and Washer, Immobilizer System, Cruise Control System, Entertainment System, Navigation System, Automatic HVAC, Manual HVAC, Body Repair System, Exterior Trim, Interior Trim, Console Trim, Instrument Panel, Windows System, Sunroof & Anti-Theft, Vehicle Access, Remote Function, Steering Wheel & Column, Shift Lock Control, Schematic Diagrams Procedures Included Repair And Maintenance: Detailed repair procedures, maintenance schedules, diagnostic troubleshooting, component removal and installation, adjustments, specifications, and diagrams for all covered systems. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes and inspections to complete engine and transmission overhauls, electrical system diagnostics, and body repair. 📊 Manual Specifications File Format File Type: PDF Compression Format: ZIP Print Quality Printability: Printable (designed for users to print specific pages as needed) Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code Common: Z16SE (1.6L) Performance 1.6L Horsepower: Approximately 103 hp (76 kW) at 6000 rpm (specific to engine variant) 1.6L Torque: Approximately 145 Nm (107 lb-ft) at 4000 rpm (specific to engine variant) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Cylinders Configuration: Inline 4-Cylinder Valve Train Configuration: DOHC (Dual Overhead Camshafts) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic Features Automatic Transmission Model: Aisin 81-40LE Manual Transmission Models: DWMC D16, Y4M 📐 Dimensions Exterior Length Hatchback: Approx. 3800-3900 mm (149.6-153.5 inches) Width: Approx. 1670 mm (65.7 inches) Height: Approx. 1490 mm (58.7 inches) Weights Curb Weight: Approx. 1050-1150 kg (2315-2535 lbs), varies by model and options. 🛡️ Safety Features Ratings Ancap Rating: 3 Stars (for models tested by ANCAP) Active Features ABS: Available on certain models/trims (Anti-lock Braking System) Passive Features Airbags: Front airbags standard, side airbags optional on some variants. Seat Belts: Front and rear seat belts with pre-tensioners. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player and auxiliary input (on some models). Driver Assistance Cruise Control: Available as an option or standard on higher trims. Connectivity Usb Aux: Auxiliary input jack typically available on factory head units. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 12 months, whichever comes first (refer to manual for exact specification). Major Service Interval: Often around 60,000 km or 4 years, including spark plug replacement, coolant flush, brake fluid replacement. Fluid Specifications Engine Oil Type: API SG or higher, SAE 5W-30 or 10W-40 recommended (refer to manual for specific engine and climate conditions). Coolant Type: GM Dex-Cool or equivalent (Ethylene Glycol based, silicate-free). Brake Fluid Type: DOT 3 or DOT 4. Automatic Transmission Fluid Type: Dexron-III or Dexron-VI compatible. Known Issues Common Problems: Minor electrical gremlins, occasional transmission shift quality issues, suspension component wear (e.g., bushings), potential for coil pack failure on the 1.6L engine. Maintenance Tip: Regularly check coolant levels and condition, as overheating can lead to head gasket issues. 📚 Vehicle History Brand Heritage Holden History: Holden, an iconic Australian automotive manufacturer, has a long history of producing vehicles for the local market and export. Model Evolution Barina Generations: The TK Barina is based on the Opel Corsa C and Chevrolet Aveo (T200/T250) platform, representing a global GM product adapted for Holden markets. Production Manufacturing Location: Primarily South Korea (Daewoo/GM Korea) 🏆 Awards & Recognition Recognitions Safety Awards: Received a 3-star ANCAP safety rating, indicating a moderate level of occupant protection.
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HOLDEN BARINA TK 2005-2011 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Barina
Chassis Code:
TK
Generation
Model Years:
2005-2011
Codes
Platform Code:
GM Gamma
👋 Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, Holden owners seeking detailed repair information.
Competitive Analysis
Value Proposition:
Provides factory-level repair and maintenance data, enabling cost savings on vehicle upkeep and repairs compared to dealership service.
Key Features
Features:
Detailed illustrations, step-by-step instructions, diagnostic procedures, technical specifications, electrical schematics.
📋 Manual Details
Coverage Areas
Vehicle Body Styles:
Hatchback, Notchback
Engine Variants Covered:
1.2L (I4, Petrol, DOHC), 1.4L (I4, Petrol, DOHC/SOHC, L95/LDT), 1.5L (In-line 4, Petrol), 1.6L (4-Cylinder, Petrol, Aspirated DOHC, LXT/LXV)
Transmission Variants Covered:
4-Speed Automatic (Aisin 81-40LE), 5-Speed Manual (DWMC D16), 5-Speed Manual (Y4M - Synchronized/Sliding)
Page Count
Estimated Page Count:
High (Detailed workshop manuals typically range from 1000-3000+ pages)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download (ZIP compressed archive)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Control System, Fuel System, Cooling System, Engine Electrical, Exhaust System, Automatic Transmission, Manual Transmission, Clutch System
Chassis:
Anti-Lock Brake System (ABS), Hydraulic Brakes, Disc & Drum Brakes, Drive Axle System, Suspension System, Parking Brake, Power Steering, Manual Steering
Electrical And Body:
Battery/Starting System, Engine Electrical, Lighting System, Horn/Mirrors/Seat/Seat Belts, Wiper and Washer, Immobilizer System, Cruise Control System, Entertainment System, Navigation System, Automatic HVAC, Manual HVAC, Body Repair System, Exterior Trim, Interior Trim, Console Trim, Instrument Panel, Windows System, Sunroof & Anti-Theft, Vehicle Access, Remote Function, Steering Wheel & Column, Shift Lock Control, Schematic Diagrams
Procedures Included
Repair And Maintenance:
Detailed repair procedures, maintenance schedules, diagnostic troubleshooting, component removal and installation, adjustments, specifications, and diagrams for all covered systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes and inspections to complete engine and transmission overhauls, electrical system diagnostics, and body repair.
📊 Manual Specifications
File Format
File Type:
PDF
Compression Format:
ZIP
Print Quality
Printability:
Printable (designed for users to print specific pages as needed)
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper Quality:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
Z16SE (1.6L)
Performance
1.6L Horsepower:
Approximately 103 hp (76 kW) at 6000 rpm (specific to engine variant)
1.6L Torque:
Approximately 145 Nm (107 lb-ft) at 4000 rpm (specific to engine variant)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Cylinders
Configuration:
Inline 4-Cylinder
Valve Train
Configuration:
DOHC (Dual Overhead Camshafts)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic
Features
Automatic Transmission Model:
Aisin 81-40LE
Manual Transmission Models:
DWMC D16, Y4M
📐 Dimensions
Exterior
Length Hatchback:
Approx. 3800-3900 mm (149.6-153.5 inches)
Width:
Approx. 1670 mm (65.7 inches)
Height:
Approx. 1490 mm (58.7 inches)
Weights
Curb Weight:
Approx. 1050-1150 kg (2315-2535 lbs), varies by model and options.
🛡️ Safety Features
Ratings
Ancap Rating:
3 Stars (for models tested by ANCAP)
Active Features
ABS:
Available on certain models/trims (Anti-lock Braking System)
Passive Features
Airbags:
Front airbags standard, side airbags optional on some variants.
Seat Belts:
Front and rear seat belts with pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player and auxiliary input (on some models).
Driver Assistance
Cruise Control:
Available as an option or standard on higher trims.
Connectivity
Usb Aux:
Auxiliary input jack typically available on factory head units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first (refer to manual for exact specification).
Major Service Interval:
Often around 60,000 km or 4 years, including spark plug replacement, coolant flush, brake fluid replacement.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-40 recommended (refer to manual for specific engine and climate conditions).
Coolant Type:
GM Dex-Cool or equivalent (Ethylene Glycol based, silicate-free).
Brake Fluid Type:
DOT 3 or DOT 4.
Automatic Transmission Fluid Type:
Dexron-III or Dexron-VI compatible.
Known Issues
Common Problems:
Minor electrical gremlins, occasional transmission shift quality issues, suspension component wear (e.g., bushings), potential for coil pack failure on the 1.6L engine.
Maintenance Tip:
Regularly check coolant levels and condition, as overheating can lead to head gasket issues.
📚 Vehicle History
Brand Heritage
Holden History:
Holden, an iconic Australian automotive manufacturer, has a long history of producing vehicles for the local market and export.
Model Evolution
Barina Generations:
The TK Barina is based on the Opel Corsa C and Chevrolet Aveo (T200/T250) platform, representing a global GM product adapted for Holden markets.
Production
Manufacturing Location:
Primarily South Korea (Daewoo/GM Korea)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received a 3-star ANCAP safety rating, indicating a moderate level of occupant protection.
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