Holden Calibra G S 1990 - 1998 Service Repair Manual
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🏷️ Basic Information Identification Make: Holden Model: Calibra G S Model Year Range: 1990-1998 Codes Chassis Code: Calibra (Vauxhall/Opel) 👋 Introduction Market Position Segment: Compact Sports Coupe Competitive Analysis Competitors: Ford Probe, Honda Prelude, Toyota Celica, Mitsubishi Eclipse, Nissan 300ZX (earlier models) Key Features Design: Aerodynamic, low-slung design with a drag coefficient among the lowest of production cars at its launch. Often cited as a design icon of the 1990s. Platform: Based on the Opel Vectra platform, shared with other General Motors models. 📋 Manual Details Coverage Areas Supported Models: Holden Calibra G S Supported Years: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Page Count Estimated Pages: Thousands of pages (indicated by description) Manual Type Type: Factory Service Repair Manual Language Language: English (implied by product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Lubrication System, Engine Control System, Engine Cooling System, Exhaust System, Fuel System (Fuel Injection/Fuel System), Clutch System, Manual Transaxle System, Automatic Transaxle System, Differential/Drive Axle, Front Axle, Rear Axle Chassis: Suspension System (Front Suspension, Rear Suspension), Steering System (Power Steering System), Brake System (Brake System, Parking Brake System, Brake Control System), Wheels & Tires Electrical: Electrical System, Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper & Washer System, Horn System, Body Control System, Audio Visual System, Navigation & Telephone System, Power Supply, Instrument Panel, Ignition System, Emission Control System, Air Conditioning System, Heater/Air Conditioner, Supplemental Restraint System (SRS), Restraint System (Seat Belts) Body: Chassis/Body, Body Repair, Body Electrical System, Lock & Security System, Glasses, Window System, Roof System, Exterior & Interior Components, Instrumental Panel, Seats Procedures Included Maintenance: General Maintenance, Periodic Lubrication, Maintenance Schedule, Tune-Up Procedures Repair: Step-by-step repair solutions for all covered systems, Engine Service/Repair, Transmission Service/Repair, Brake System Repair, Suspension Repair, Steering Repair, Electrical System Repair, Body Repair, HVAC Repair Troubleshooting: Troubleshooting guides for common problems, Diagnostic procedures, Circuit diagrams for diagnosis Technical Depth Depth: Comprehensive factory-level detail, including technical data, circuits, and diagrams. Suitable for experienced mechanics and DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High-quality printable pages (implied by 'print the manual') Binding Type Binding: Digital Download (no physical binding) Paper Type Paper: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated Engine Code Example: C20NE (2.0L, 8v), C20XEL (2.0L, 16v, EcoTec), X20XEV (2.0L, 16v, EcoTec) Performance Horsepower Range: Approximately 115 hp to 150 hp (depending on engine variant) Torque Range: Approximately 170 Nm to 195 Nm (depending on engine variant) Fuel System Injection Type: Multi-point fuel injection (MPI) Fuel Grade: Unleaded gasoline (Octane rating varies by market, typically 95 RON) 🔧 Transmission Standard Transmission Type: 5-speed manual transaxle Optional Transmission Type: 4-speed automatic transaxle Features Drivetrain: Front-wheel drive (FWD) 📐 Dimensions Exterior Length: Approx. 4,507 mm (177.4 in) Width: Approx. 1,784 mm (70.2 in) Height: Approx. 1,330 mm (52.4 in) Wheelbase: Approx. 2,600 mm (102.4 in) Weights Curb Weight Range: Approx. 1,350 kg - 1,500 kg (depending on specification) 🛡️ Safety Features Ratings Euro Ncap Rating: No official Euro NCAP rating available for models from this era. Active Features Braking System: Anti-lock Braking System (ABS) often optional or standard on higher trims. Traction Control: Traction Control System (TC/TCAS) available on some higher-performance variants. Passive Features Airbags: Driver airbag standard, passenger airbag often optional. Side airbags were rare for this model's generation. Seatbelts: Pre-tensioner seatbelts for front occupants. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, often with CD capability. Speaker configurations varied by trim level. Driver Assistance Cruise Control: Optional on most models. Connectivity Connectivity Options: Limited by era; no advanced Bluetooth or smartphone integration. Analog systems for telephone might have been available as dealer options. 🔧 Maintenance Service Intervals Oil Change: Every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Timing Belt: Recommended replacement every 60,000 - 80,000 km (36,000 - 50,000 miles) or 4-5 years, depending on engine and manual specifications. Fluid Specifications Engine Oil: API SJ/SL or higher, SAE 5W-30 or 5W-40 synthetic oil recommended. Refer to manual for specific viscosity based on climate. Coolant: Ethylene glycol based coolant with corrosion inhibitors (typically blue or green). 50/50 mix with distilled water. Transmission Fluid Manual: API GL-4, SAE 75W-90 gear oil. Transmission Fluid Automatic: GM Dexron III (or equivalent specification) automatic transmission fluid. Brake Fluid: DOT 3 or DOT 4 brake fluid. Known Issues Common Problems: Corrosion on body panels and suspension components, electrical gremlins (especially window regulators and central locking), cooling system leaks (radiator, hoses), wear on suspension bushes and ball joints, potential head gasket issues on some variants. Maintenance Focus Areas: Regular inspection of the cooling system, timing belt maintenance, and electrical connectors is crucial. 📚 Vehicle History Brand Heritage Brand Origin: Holden is an Australian automotive...
General Maintenance, Periodic Lubrication, Maintenance Schedule, Tune-Up Procedures
Repair:
Step-by-step repair solutions for all covered systems, Engine Service/Repair, Transmission Service/Repair, Brake System Repair, Suspension Repair, Steering Repair, Electrical System Repair, Body Repair, HVAC Repair
Troubleshooting:
Troubleshooting guides for common problems, Diagnostic procedures, Circuit diagrams for diagnosis
Technical Depth
Depth:
Comprehensive factory-level detail, including technical data, circuits, and diagrams. Suitable for experienced mechanics and DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-quality printable pages (implied by 'print the manual')
Approximately 115 hp to 150 hp (depending on engine variant)
Torque Range:
Approximately 170 Nm to 195 Nm (depending on engine variant)
Fuel System
Injection Type:
Multi-point fuel injection (MPI)
Fuel Grade:
Unleaded gasoline (Octane rating varies by market, typically 95 RON)
🔧 Transmission
Standard
Transmission Type:
5-speed manual transaxle
Optional
Transmission Type:
4-speed automatic transaxle
Features
Drivetrain:
Front-wheel drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 4,507 mm (177.4 in)
Width:
Approx. 1,784 mm (70.2 in)
Height:
Approx. 1,330 mm (52.4 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Weights
Curb Weight Range:
Approx. 1,350 kg - 1,500 kg (depending on specification)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
No official Euro NCAP rating available for models from this era.
Active Features
Braking System:
Anti-lock Braking System (ABS) often optional or standard on higher trims.
Traction Control:
Traction Control System (TC/TCAS) available on some higher-performance variants.
Passive Features
Airbags:
Driver airbag standard, passenger airbag often optional. Side airbags were rare for this model's generation.
Seatbelts:
Pre-tensioner seatbelts for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, often with CD capability. Speaker configurations varied by trim level.
Driver Assistance
Cruise Control:
Optional on most models.
Connectivity
Connectivity Options:
Limited by era; no advanced Bluetooth or smartphone integration. Analog systems for telephone might have been available as dealer options.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first.
Timing Belt:
Recommended replacement every 60,000 - 80,000 km (36,000 - 50,000 miles) or 4-5 years, depending on engine and manual specifications.
Fluid Specifications
Engine Oil:
API SJ/SL or higher, SAE 5W-30 or 5W-40 synthetic oil recommended. Refer to manual for specific viscosity based on climate.
Coolant:
Ethylene glycol based coolant with corrosion inhibitors (typically blue or green). 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil.
Transmission Fluid Automatic:
GM Dexron III (or equivalent specification) automatic transmission fluid.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
Corrosion on body panels and suspension components, electrical gremlins (especially window regulators and central locking), cooling system leaks (radiator, hoses), wear on suspension bushes and ball joints, potential head gasket issues on some variants.
Maintenance Focus Areas:
Regular inspection of the cooling system, timing belt maintenance, and electrical connectors is crucial.
📚 Vehicle History
Brand Heritage
Brand Origin:
Holden is an Australian automotive manufacturer, historically a subsidiary of General Motors (GM).
Model Evolution
Launch Year:
1988 (as Opel Calibra/Vauxhall Calibra), introduced to Australian market later.
Updates:
Minor styling and mechanical updates throughout its production run. The 'G S' designation typically refers to a sportier trim level.
Production
Manufacturing Location:
Germany (by Opel, GM's German division)
🏆 Awards & Recognition
Recognitions
Design Awards:
The Calibra's design was widely acclaimed and won numerous design awards internationally.
Industry Recognition:
Praised for its aerodynamic efficiency and distinctive styling.
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