Holden Cruze Complete Workshop Service Repair Manual 2016
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🏷️ Basic Information Identification Make: Holden Model: Cruze Year: 2016 Codes Chassis Code: JG/JH Series II 👋 Introduction Market Position Segment: Compact Family Car Target Audience: Owner-operators, DIY enthusiasts, and professional mechanics Competitive Analysis Competitors 2016: Toyota Corolla, Mazda3, Hyundai i30, Ford Focus, Volkswagen Golf Key Features Vehicle Proposition: Affordable, practical, and well-equipped compact car offering good value for money. Manual Value Benefit To Owner: Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, saving time and money. 📋 Manual Details Coverage Areas Geographical Coverage: Australia, New Zealand (and relevant international markets where Holden Cruze was sold/serviced) Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Full engine repair, overhaul, diagnostics, and tuning for all variants Transmission: Manual and automatic transmission service, repair, and troubleshooting Drivetrain: Front-wheel drive system, axles, CV joints, and differential service Suspension: Front and rear suspension components, alignment, shocks, struts, and springs Steering: Power steering system, rack and pinion, steering column, and linkages Brakes: Front and rear disc brake systems, ABS, EBD, and parking brake service Electrical: Complete electrical system diagnostics, wiring diagrams, charging, starting, lighting, and accessories Bodywork: Exterior and interior trim, body panel repair, glass, locks, and security systems Climate Control: HVAC system service, diagnosis, and refrigerant handling Fuel System: Fuel tank, pump, injectors, lines, and evaporative emissions control Exhaust System: Exhaust manifolds, catalytic converter, mufflers, and emissions components Cooling System: Radiator, thermostat, water pump, cooling fans, and coolant specifications Safety Systems: Airbag system, seatbelts, and safety restraint diagnostics Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, tune-ups, and inspections Troubleshooting: Diagnostic charts, symptom-based troubleshooting, and fault code explanations Repair: Step-by-step repair instructions for all major components and systems Diagnostics: Detailed diagnostic procedures using OBD-II scanners and specialized tools Rebuilding: Engine and transmission rebuilding procedures with specifications Installation: Component replacement and installation guides Specifications: Torque specifications, clearances, fluid capacities, and electrical parameters Technical Depth Depth: Comprehensive: Covers basic to advanced repairs, including full engine and transmission overhauls. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval Printability: Printable pages for on-site workshop use Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding Type: N/A (Downloadable Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Code: A16XER (1.6L ECOTEC DOHC) Engine 1 Displacement: 1598 cc Engine 1 Horsepower: 115 hp @ 6000 rpm Engine 1 Torque: 155 Nm @ 4000 rpm Engine 2 Code: A18XER (1.8L ECOTEC DOHC) Engine 2 Displacement: 1796 cc Engine 2 Horsepower: 131 hp @ 6200 rpm Engine 2 Torque: 176 Nm @ 3800 rpm Engine 3 Code: A14NET (1.4L Turbo ECOTEC DOHC) Engine 3 Displacement: 1364 cc Engine 3 Horsepower: 138 hp @ 4900-6000 rpm Engine 3 Torque: 200 Nm @ 1850-4900 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (MPI or GDI for turbo variants) Fuel Type: Unleaded Petrol (91 RON recommended) Engine Management ECU Type: GM Global A Architecture ECU (specific module varies) 🔧 Transmission Standard Transmission Type: 6-speed Manual (M32 or similar) Optional Transmission Type: 6-speed Automatic (6T40 or similar) Features Automatic Features: Active Select, Driver Shift Control (optional) 📐 Dimensions Exterior Length: Approx. 4465 mm Width: Approx. 1797 mm Height: Approx. 1477 mm Wheelbase: Approx. 2685 mm Weights Kerb Weight: Approx. 1300-1400 kg (depending on variant) Cargo Boot Capacity: Approx. 450 litres (Sedan), 370 litres (Hatchback) 🛡️ Safety Features Ratings Ancap Rating: 5-Star ANCAP Rating (for applicable models/years) Active Features ABS: Anti-lock Braking System Esp: Electronic Stability Program Traction Control: Traction Control System (TCS) Hill Start Assist: Hill Start Assist (HSA) (optional/standard on some trims) Passive Features Airbags: Front, side, and curtain airbags Seatbelts: Pre-tensioning front seatbelts 💡 Technology Features Infotainment Infotainment System: MyLink infotainment system with 7-inch colour touchscreen (optional/standard on higher trims) Connectivity Options: Bluetooth audio streaming and phone connectivity, USB input, Apple CarPlay/Android Auto (late models/specific options) Driver Assistance Parking Assistance: Rear parking sensors, Reversing camera (optional/standard on higher trims) Cruise Control: Standard cruise control Climate Control Climate Control Type: Manual air conditioning or Automatic Climate Control (ACC) 🔧 Maintenance Service Intervals Oil Change Interval: 15,000 km or 12 months, whichever comes first (check manual for specific engine/conditions) Air Filter Replacement: Every 30,000 km or as needed Cabin Filter Replacement: Every 30,000 km or annually Spark Plug Replacement: 100,000 km (Iridium plugs) Fluid Specifications Engine Oil: GM dexos1 Gen 2 5W-30 (API SN or ILSAC GF-5) Coolant: GM DEX-COOL Extended Life Antifreeze/Coolant (Orange) Brake Fluid: DOT 4 Transmission Fluid Auto: GM DEXRON-VI (for 6T40) Known Issues Ignition Coils: Potential premature failure on some 1.4L Turbo engines. Thermostat Housing: Cracking and leaks in the plastic thermostat housing on certain ECOTEC engines. Transmission Shifting: Occasional rough shifting or...