🏷️ Basic Information Identification Make: Hummer Model: H1 Year: 2006 Product Name: Hummer H1 2006 Repair Service Manual Product Description: Service Manual Repair PDF Download Codes Vin Prefix: 1GC Generation Generation Code: 1st Generation (Original HMMWV-based) 👋 Introduction Market Position Market Segment: Ultra-high mobility vehicle (UHMW), civilian version of the HMMWV. Positioned as a highly capable, off-road focused SUV with unparalleled durability and go-anywhere capability. Competitive Analysis Key Competitors: Few direct competitors due to its unique design and purpose. Competed more in spirit with other high-end SUVs or specialized off-road vehicles, but offered a distinct military-derived platform. Key Features Durability: Built with a robust, ladder-frame chassis and heavy-duty components designed for extreme conditions. Off Road Capability: Features include high ground clearance, excellent approach/departure angles, locking differentials, and the Central Tire Inflation System (CTIS). Portal Axles: Unique portal gear hubs provide superior ground clearance. Tire Size: Typically equipped with large, aggressive tires (e.g., 37x12.50R17 or larger). 📋 Manual Details Coverage Areas Primary Coverage: All Hummer H1 models for the 2006 model year. Engine Variants Covered: Likely covers the 6.5L GM V8 Turbo Diesel (LLC Code L65) and potentially the 5.7L GM V8 Vortec (LS6) if optioned in the H1 Wagon/SUV variants for 2006, though diesel is more common. Body Styles Covered: Covers all H1 body styles including Hardtop, Softtop, Wagon, and potentially Ambulance/Truck variants. Page Count Estimated Page Count: N/A (Digital PDF, actual content volume varies) Manual Type Manual Type: Repair Service Manual / Workshop Manual Target Audience: Professional Technicians and DIY Mechanics with basic electrical and mechanical knowledge. Language Language: English Format File Format: PDF Delivery Method: Instant Download Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, repair, and reassembly of engine components, including block, cylinder head, pistons, crankshaft, camshaft, timing components, lubrication system, cooling system. Engine Management: Covers fuel injection system (including injection pump, injectors), ignition system (if applicable to diesel), glow plug system, exhaust system, engine control module (ECM) operation and diagnostics. Transmission: Detailed repair information for the Allison 1000 (or similar heavy-duty automatic transmission) including torque converter, valve body, internal components, and transmission control module (TCM). Drivetrain: Covers transfer case operation, differentials (front, rear, center), CV joints, driveshafts, portal axle assemblies, and the Central Tire Inflation System (CTIS). Suspension: Detailed information on the independent front and rear suspension, control arms, springs, shock absorbers, sway bars, and associated bushings. Brakes: Covers hydraulic brake system, ABS (Anti-lock Braking System) components, brake rotors, calipers, brake lines, and parking brake system. Steering: Details on the power steering system, steering gear, steering column, and tie rod ends. Electrical System: Comprehensive wiring diagrams, component locations, fuse box information, diagnostic procedures for lighting, power windows, power locks, HVAC controls, and instrument cluster. Body And Chassis: Information on body panel removal and installation, door mechanisms, seat mechanisms, frame structure, and corrosion protection. HVAC: Covers air conditioning system, heater core, blower motor, climate control panels, and refrigerant handling. Procedures Included Scheduled Maintenance: Step-by-step instructions for routine maintenance tasks such as oil changes, filter replacements, fluid checks, belt inspections, and lubrication. Diagnostic Troubleshooting: Diagnostic flowcharts and troubleshooting guides for common issues related to engine, transmission, electrical systems, and more. Repair Procedures: Detailed, step-by-step repair instructions for virtually all mechanical and electrical components of the Hummer H1. Disassembly And Assembly: Comprehensive instructions for removing, disassembling, cleaning, inspecting, and reassembling various vehicle components. Component Testing: Procedures for testing the functionality and performance of individual components using appropriate tools and equipment. Torque Specifications: Essential torque values for critical fasteners throughout the vehicle. Wheel Alignment: Specifications and procedures for wheel alignment parameters. Wheel Tire Service: Information on tire pressure, wheel balancing, and tire replacement. Technical Depth Depth Of Information: Factory-level technical detail, covering everything from routine maintenance to complete engine and transmission rebuilds. Diagnostic Capabilities: Provides guidance for diagnosing electronic and mechanical faults, often referencing diagnostic trouble codes (DTCs) if the vehicle is equipped with an OBD-II system. Special Tools: Identifies and describes special tools required for specific repair procedures. 📊 Manual Specifications File Format Print Quality: Full Printable Zoom Functionality: YES Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Direct Injection Diesel Engine Displacement: 6.5 Liters (395 cu in) Engine Code: LLC Code L65 (Duramax variant for some models, or the older 6.5L Turbo Diesel) Bore X Stroke: 4.06 in x 3.89 in (103 mm x 99 mm) Compression Ratio: 21.0:1 Horsepower: Approx. 195-215 hp @ 3200-3400 RPM (depending on specific variant) Torque: Approx. 430-475 lb-ft @ 1800-2000 RPM (depending on specific variant) Fuel System Fuel Type: Diesel Fuel Injection System: Direct Injection, Bosch VP-44 or similar rotary injection pump. Fuel Filter Part Number Example: GM P/N 25162602 (may...
Ultra-high mobility vehicle (UHMW), civilian version of the HMMWV. Positioned as a highly capable, off-road focused SUV with unparalleled durability and go-anywhere capability.
Competitive Analysis
Key Competitors:
Few direct competitors due to its unique design and purpose. Competed more in spirit with other high-end SUVs or specialized off-road vehicles, but offered a distinct military-derived platform.
Key Features
Durability:
Built with a robust, ladder-frame chassis and heavy-duty components designed for extreme conditions.
Off Road Capability:
Features include high ground clearance, excellent approach/departure angles, locking differentials, and the Central Tire Inflation System (CTIS).
Portal Axles:
Unique portal gear hubs provide superior ground clearance.
Tire Size:
Typically equipped with large, aggressive tires (e.g., 37x12.50R17 or larger).
📋 Manual Details
Coverage Areas
Primary Coverage:
All Hummer H1 models for the 2006 model year.
Engine Variants Covered:
Likely covers the 6.5L GM V8 Turbo Diesel (LLC Code L65) and potentially the 5.7L GM V8 Vortec (LS6) if optioned in the H1 Wagon/SUV variants for 2006, though diesel is more common.
Body Styles Covered:
Covers all H1 body styles including Hardtop, Softtop, Wagon, and potentially Ambulance/Truck variants.
Page Count
Estimated Page Count:
N/A (Digital PDF, actual content volume varies)
Manual Type
Manual Type:
Repair Service Manual / Workshop Manual
Target Audience:
Professional Technicians and DIY Mechanics with basic electrical and mechanical knowledge.
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for disassembly, inspection, repair, and reassembly of engine components, including block, cylinder head, pistons, crankshaft, camshaft, timing components, lubrication system, cooling system.
Engine Management:
Covers fuel injection system (including injection pump, injectors), ignition system (if applicable to diesel), glow plug system, exhaust system, engine control module (ECM) operation and diagnostics.
Transmission:
Detailed repair information for the Allison 1000 (or similar heavy-duty automatic transmission) including torque converter, valve body, internal components, and transmission control module (TCM).
Drivetrain:
Covers transfer case operation, differentials (front, rear, center), CV joints, driveshafts, portal axle assemblies, and the Central Tire Inflation System (CTIS).
Suspension:
Detailed information on the independent front and rear suspension, control arms, springs, shock absorbers, sway bars, and associated bushings.
Details on the power steering system, steering gear, steering column, and tie rod ends.
Electrical System:
Comprehensive wiring diagrams, component locations, fuse box information, diagnostic procedures for lighting, power windows, power locks, HVAC controls, and instrument cluster.
Body And Chassis:
Information on body panel removal and installation, door mechanisms, seat mechanisms, frame structure, and corrosion protection.
HVAC:
Covers air conditioning system, heater core, blower motor, climate control panels, and refrigerant handling.
Procedures Included
Scheduled Maintenance:
Step-by-step instructions for routine maintenance tasks such as oil changes, filter replacements, fluid checks, belt inspections, and lubrication.
Diagnostic Troubleshooting:
Diagnostic flowcharts and troubleshooting guides for common issues related to engine, transmission, electrical systems, and more.
Repair Procedures:
Detailed, step-by-step repair instructions for virtually all mechanical and electrical components of the Hummer H1.
Disassembly And Assembly:
Comprehensive instructions for removing, disassembling, cleaning, inspecting, and reassembling various vehicle components.
Component Testing:
Procedures for testing the functionality and performance of individual components using appropriate tools and equipment.
Torque Specifications:
Essential torque values for critical fasteners throughout the vehicle.
Wheel Alignment:
Specifications and procedures for wheel alignment parameters.
Wheel Tire Service:
Information on tire pressure, wheel balancing, and tire replacement.
Technical Depth
Depth Of Information:
Factory-level technical detail, covering everything from routine maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Provides guidance for diagnosing electronic and mechanical faults, often referencing diagnostic trouble codes (DTCs) if the vehicle is equipped with an OBD-II system.
Special Tools:
Identifies and describes special tools required for specific repair procedures.
📊 Manual Specifications
File Format
Print Quality:
Full Printable
Zoom Functionality:
YES
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Turbocharged Direct Injection Diesel
Engine Displacement:
6.5 Liters (395 cu in)
Engine Code:
LLC Code L65 (Duramax variant for some models, or the older 6.5L Turbo Diesel)
Bore X Stroke:
4.06 in x 3.89 in (103 mm x 99 mm)
Compression Ratio:
21.0:1
Horsepower:
Approx. 195-215 hp @ 3200-3400 RPM (depending on specific variant)
Torque:
Approx. 430-475 lb-ft @ 1800-2000 RPM (depending on specific variant)
Fuel System
Fuel Type:
Diesel Fuel
Injection System:
Direct Injection, Bosch VP-44 or similar rotary injection pump.
Fuel Filter Part Number Example:
GM P/N 25162602 (may vary)
Lubrication System
Oil Capacity Quarts:
Approx. 8.5 Quarts (with filter) for 6.5L Diesel
Recommended Oil Viscosity:
API CJ-4 or CK-4 rated diesel engine oil, SAE 15W-40 is common.
Cooling System
Coolant Capacity Quarts:
Approx. 18.9 Quarts (with heater) for 6.5L Diesel
Coolant Type:
GM DEX-COOL® (Orange) or equivalent silicate-free, extended life antifreeze.
🔧 Transmission
Standard Transmission
Transmission Type:
Heavy-duty 4-speed Automatic Transmission
Transmission Model:
Allison 1000 (likely)
Gear Ratios:
Refer to manual for specific ratios of Allison 1000. Typically: 1st: 3.10, 2nd: 1.80, 3rd: 1.40, 4th: 1.00, Reverse: 2.48 (example, verify in manual)
Transmission Fluid Capacity Quarts:
Approx. 12.5 Quarts (verify in manual for Allison 1000)
Transmission Fluid Type:
Dexron-III H, Dexron-VI, or an approved Allison TES 295 fluid.
📐 Dimensions
Exterior
Overall Length In:
Approx. 184.5 - 200+ inches (depending on body style)
Overall Width In:
Approx. 86.5 inches
Overall Height In:
Approx. 77.4 inches
Wheelbase In:
Approx. 130 inches (standard wheelbase)
Ground Clearance In:
Approx. 16 inches (unloaded, under differential)
Weights
Curb Weight Lbs:
Approx. 6,500 - 7,500 lbs (depending on configuration)
Gross Vehicle Weight Rating Gvwr Lbs:
Approx. 10,000 - 11,000 lbs
Payload Capacity Lbs:
Approx. 1,500 - 3,000 lbs
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A (Due to its niche and heavy-duty nature, NHTSA testing was not typically performed on the civilian H1 in the same way as standard passenger vehicles).
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Ctis:
Central Tire Inflation System (CTIS) allows for on-the-fly adjustment of tire pressure for different terrains.
Passive Features
Seat Belts:
Three-point seat belts in front and rear seating positions (configuration dependent).
Rollover Protection:
Robust frame and body structure contribute to significant rollover protection, inherent to its military design.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD player with a simple speaker system. Later models may have had optional upgraded audio or navigation.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS).
Ctis:
Central Tire Inflation System (CTIS) for adaptive tire pressure.
Connectivity
OBD Ii Port:
Likely equipped with an OBD-II port for diagnostic scanning, although advanced diagnostic functions may require specific Hummer or GM software.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 5,000 - 7,500 miles or 6 months, whichever comes first (refer to manual for exact diesel recommendations).
Transmission Fluid And Filter Service:
Every 30,000 - 50,000 miles (consult manual for Allison 1000 specific recommendations).
Coolant Flush And Replacement:
Every 2-5 years or 30,000-50,000 miles, depending on coolant type used.
Fuel Filter Replacement:
Every 15,000 - 30,000 miles or annually, depending on fuel quality and conditions.
Fluid Specifications
Power Steering Fluid:
Refer to manual, typically a Type A, Suffix A (TASA) or Dexron-III compatible fluid.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Glow Plug System:
Glow plugs and control modules can be prone to failure, leading to hard starting in cold weather.
Central Tire Inflation System:
Hoses, valves, and control unit for CTIS can develop leaks or malfunctions.
Diesel Injection Pump:
The Bosch VP-44 injection pump is known for potential failure, often without much warning.
Cv Joints And Boots:
Due to extreme articulation and off-road use, CV joints and boots can wear out or be damaged.
Portal Axle Seals:
Leaks from portal axle seals can occur, requiring timely replacement to prevent damage.
📚 Vehicle History
Brand Heritage
Hummer Origin:
The Hummer brand originated from the High Mobility Multipurpose Wheeled Vehicle (HMMWV), developed by AM General for the US military.
Model Evolution
Hummer H1 Introduction:
The civilian Hummer H1 was introduced in 1992, based directly on the military HMMWV.
Gm Acquisition:
General Motors acquired the Hummer brand from AM General in 1999.
2006 Model Year:
The 2006 model year represents a later iteration of the H1 before its discontinuation, featuring updated engines and creature comforts compared to early models, while retaining its core ruggedness.
Production
Production Years:
1992-2006 for the H1 civilian model.
Manufacturing Location:
Mishawaka, Indiana, USA
🏆 Awards & Recognition
Recognitions
Off Road Awards:
The Hummer H1 is widely recognized as one of the most capable production off-road vehicles ever made, though specific awards are rare due to its niche market.
Ratings
Consumer Ratings:
Generally receives high ratings for off-road performance and durability, but often lower ratings for on-road comfort, fuel economy, and interior amenities.
Certifications
Emissions Certification:
Meets applicable EPA emissions standards for its model year.
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