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Husqvarna SM TE 610IE 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SM TE 610IE Year: 2008 Codes Chassis Code: Generic for SM TE 610IE models 👋 Introduction Market Position Vehicle Segment: Supermoto/Dual-Sport Motorcycle Target Audience: Enthusiasts and owners seeking in-depth technical knowledge for maintenance and repair of their Husqvarna SM TE 610IE. Competitive Analysis Competitors 2008: KTM 690 SMC, Aprilia SXV 550, Yamaha WR250X, Suzuki DR-Z400SM Key Features Vehicle Philosophy: Blending off-road capability with street legality and performance, offering a nimble and engaging riding experience. Manual Value Proposition: Empowers owners to perform a wide range of maintenance and repair tasks, saving time and money while ensuring proper vehicle upkeep. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: 250-350 (typical for this model's comprehensive service manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine disassembly, assembly, inspection, and repair of all internal components (pistons, rings, crankshaft, camshafts, valves, timing system, lubrication system). Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, fuel lines, and related sensors. Ignition System: Ignition coils, spark plugs, ECU control, timing verification. Cooling System: Radiator, cooling fan, coolant pump, hoses, thermostat, coolant type specifications. Transmission Drivetrain: Clutch operation and replacement, gearbox inspection, gear shifting mechanisms, final drive assembly, chain and sprockets. Suspension: Front forks (rebuild, oil levels, settings), rear shock absorber (rebuild, adjustments), linkage systems, bearings. Brakes: Front and rear brake systems, caliper overhaul, disc replacement, master cylinders, brake fluid specifications, bleeding procedures. Electrical System: Wiring diagrams, component identification, battery maintenance, lighting system, starter system, charging system, fuses, relays. Frame Chassis: Frame inspection, steering head bearings, wheel hub and spoke inspection, tightening torques for critical fasteners. Bodywork Plastics: Fairing removal and installation, seat, fuel tank, fenders, and associated hardware. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, brake pad checks, tire pressure checks, spark plug inspection. Troubleshooting: Diagnostic procedures for common and uncommon issues related to engine performance, electrical systems, starting problems, and fuel delivery. Engine Overhaul: Step-by-step instructions for complete engine teardown, cleaning, inspection, measurement, and reassembly, including torque specifications. Suspension Rebuild: Detailed instructions for fork seal replacement, fork oil changes, shock absorber servicing, and proper adjustment procedures. Electrical Diagnostics: Using multimeters for testing circuits, voltage drops, continuity, and fault diagnosis based on wiring diagrams. Brake System Maintenance: Bleeding procedures, caliper piston service, master cylinder replacement, and brake pad wear inspection. Technical Depth Diagnostic Capabilities: Advanced diagnostic flowcharts and troubleshooting trees for identifying root causes of problems. Rebuild Procedures: Comprehensive instructions for complete engine and component rebuilds, including critical measurements and tolerances. Technical Drawings: Includes detailed exploded views, diagrams, and illustrations of all major components. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text content for efficient information retrieval. Print Quality Print Quality: Designed for clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke Displacement: 576cc (bore x stroke typically around 98mm x 76.8mm) Cooling System: Liquid-cooled Valve Train: SOHC, 4 valves per cylinder Performance Horsepower Estimated: Approximately 50-55 HP (varies by market and specific tuning) Torque Estimated: Approximately 40-45 lb-ft (varies by market and specific tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Mikuni or Keihin system common Fuel Type Required: Unleaded gasoline (91 octane or higher recommended) Lubrication Oil Capacity: Approximately 1.5-1.8 Liters (check manual for precise figure) Oil Type Specification: SAE 10W-40 or 15W-50 API SG, SH, SJ, SL or JASO MA/MA2 (verify with manual) 🔧 Transmission Standard Transmission Type: 6-speed manual Clutch Type: Wet, multi-plate Optional Optional Transmission: N/A for this model year Features Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approximately 1470-1500 mm (57.9-59.1 inches) Seat Height: Approximately 890-910 mm (35.0-35.8 inches) Weights Dry Weight Estimated: Approximately 140-150 kg (309-331 lbs) Fuel Tank Capacity: Approximately 11-13 Liters (2.9-3.4 US gallons) 🛡️ Safety Features Ratings Safety Ratings: Motorcycles are not typically subjected to the same crash test rating systems as cars. Safety is inherent in design and rider skill. Active Features Braking System: Hydraulic disc brakes front and rear (typically Brembo components). Suspension Performance: Upside-down front forks and adjustable rear shock provide stability and control. Passive Features Frame Construction: Robust steel trellis or perimeter frame for structural integrity. 💡 Technology Features Infotainment Infotainment System: N/A (Motorcycle focused on performance, not infotainment) Driver Assistance Electronic Aids: Primarily focused on EFI for optimal engine management; ABS was not standard on this model. Connectivity Connectivity Features: N/A (Motorcycle focused on performance, not connectivity) Instrumentation Dashboard Type: Digital LCD instrument cluster displaying speed, RPM, odometer, trip meters, and basic warning lights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first. (Consult manual for...
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Tipo: Motorcycle
Fabricante:
Sku: 77208
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Husqvarna SM TE 610IE 2008 Service Repair ManualHusqvarna SM TE 610IE 2008 Service Repair ManualHusqvarna SM TE 610IE 2008 Service Repair ManualHusqvarna SM TE 610IE 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SM TE 610IE
Year:
2008
Codes
Chassis Code:
Generic for SM TE 610IE models
👋 Introduction
Market Position
Vehicle Segment:
Supermoto/Dual-Sport Motorcycle
Target Audience:
Enthusiasts and owners seeking in-depth technical knowledge for maintenance and repair of their Husqvarna SM TE 610IE.
Competitive Analysis
Competitors 2008:
KTM 690 SMC, Aprilia SXV 550, Yamaha WR250X, Suzuki DR-Z400SM
Key Features
Vehicle Philosophy:
Blending off-road capability with street legality and performance, offering a nimble and engaging riding experience.
Manual Value Proposition:
Empowers owners to perform a wide range of maintenance and repair tasks, saving time and money while ensuring proper vehicle upkeep.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
250-350 (typical for this model's comprehensive service manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine disassembly, assembly, inspection, and repair of all internal components (pistons, rings, crankshaft, camshafts, valves, timing system, lubrication system).
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel pressure regulator, fuel lines, and related sensors.
Ignition System:
Ignition coils, spark plugs, ECU control, timing verification.
Cooling System:
Radiator, cooling fan, coolant pump, hoses, thermostat, coolant type specifications.
Transmission Drivetrain:
Clutch operation and replacement, gearbox inspection, gear shifting mechanisms, final drive assembly, chain and sprockets.
Suspension:
Front forks (rebuild, oil levels, settings), rear shock absorber (rebuild, adjustments), linkage systems, bearings.
Brakes:
Front and rear brake systems, caliper overhaul, disc replacement, master cylinders, brake fluid specifications, bleeding procedures.
Electrical System:
Wiring diagrams, component identification, battery maintenance, lighting system, starter system, charging system, fuses, relays.
Frame Chassis:
Frame inspection, steering head bearings, wheel hub and spoke inspection, tightening torques for critical fasteners.
Bodywork Plastics:
Fairing removal and installation, seat, fuel tank, fenders, and associated hardware.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, brake pad checks, tire pressure checks, spark plug inspection.
Troubleshooting:
Diagnostic procedures for common and uncommon issues related to engine performance, electrical systems, starting problems, and fuel delivery.
Engine Overhaul:
Step-by-step instructions for complete engine teardown, cleaning, inspection, measurement, and reassembly, including torque specifications.
Suspension Rebuild:
Detailed instructions for fork seal replacement, fork oil changes, shock absorber servicing, and proper adjustment procedures.
Electrical Diagnostics:
Using multimeters for testing circuits, voltage drops, continuity, and fault diagnosis based on wiring diagrams.
Brake System Maintenance:
Bleeding procedures, caliper piston service, master cylinder replacement, and brake pad wear inspection.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic flowcharts and troubleshooting trees for identifying root causes of problems.
Rebuild Procedures:
Comprehensive instructions for complete engine and component rebuilds, including critical measurements and tolerances.
Technical Drawings:
Includes detailed exploded views, diagrams, and illustrations of all major components.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text content for efficient information retrieval.
Print Quality
Print Quality:
Designed for clear printing of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke
Displacement:
576cc (bore x stroke typically around 98mm x 76.8mm)
Cooling System:
Liquid-cooled
Valve Train:
SOHC, 4 valves per cylinder
Performance
Horsepower Estimated:
Approximately 50-55 HP (varies by market and specific tuning)
Torque Estimated:
Approximately 40-45 lb-ft (varies by market and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Mikuni or Keihin system common
Fuel Type Required:
Unleaded gasoline (91 octane or higher recommended)
Lubrication
Oil Capacity:
Approximately 1.5-1.8 Liters (check manual for precise figure)
Oil Type Specification:
SAE 10W-40 or 15W-50 API SG, SH, SJ, SL or JASO MA/MA2 (verify with manual)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Clutch Type:
Wet, multi-plate
Optional
Optional Transmission:
N/A for this model year
Features
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approximately 1470-1500 mm (57.9-59.1 inches)
Seat Height:
Approximately 890-910 mm (35.0-35.8 inches)
Weights
Dry Weight Estimated:
Approximately 140-150 kg (309-331 lbs)
Fuel Tank Capacity:
Approximately 11-13 Liters (2.9-3.4 US gallons)
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycles are not typically subjected to the same crash test rating systems as cars. Safety is inherent in design and rider skill.
Active Features
Braking System:
Hydraulic disc brakes front and rear (typically Brembo components).
Suspension Performance:
Upside-down front forks and adjustable rear shock provide stability and control.
Passive Features
Frame Construction:
Robust steel trellis or perimeter frame for structural integrity.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Motorcycle focused on performance, not infotainment)
Driver Assistance
Electronic Aids:
Primarily focused on EFI for optimal engine management; ABS was not standard on this model.
Connectivity
Connectivity Features:
N/A (Motorcycle focused on performance, not connectivity)
Instrumentation
Dashboard Type:
Digital LCD instrument cluster displaying speed, RPM, odometer, trip meters, and basic warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km (1,800-3,000 miles) or annually, whichever comes first. (Consult manual for exact figures).
Air Filter Cleaning:
Every 1,000-2,000 km (600-1,200 miles) or as needed based on riding conditions.
Spark Plug Replacement:
Every 6,000-10,000 km (3,700-6,200 miles) or annually. (Check for specific plug type and gap).
Valve Clearance Check:
Typically every 6,000-10,000 km (3,700-6,200 miles). (Requires specialized tools and knowledge).
Chain And Sprockets Inspection:
Regularly inspect for wear and tension. Lubricate every 500 km (300 miles) or after riding in wet conditions.
Fluid Specifications
Brake Fluid Type:
DOT 4 (or DOT 5.1 if specified for higher performance)
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 water/coolant recommended, color may vary).
Fork Oil Type Viscosity:
Typically SAE 5W or 10W motorcycle fork oil (specific type and level crucial for handling).
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals, wheel bearings, and air filter element are common wear items requiring periodic replacement.
Efi System Considerations:
Ensure proper battery voltage for reliable EFI operation. Occasional cleaning of the throttle body may be beneficial.
Engine Vibration:
Single-cylinder engines can produce noticeable vibration; proper engine mounting and rider technique mitigate this.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles, originally Swedish, with a long history in off-road racing and motorcycle manufacturing.
Model Evolution
Sm Te Lineage:
The SM TE series represents Husqvarna's dedication to the supermoto and enduro segments, building on decades of off-road expertise.
2008 Updates:
For 2008, the 610IE likely received refinements to the EFI system, chassis tuning, and potentially updated graphics or componentry based on previous model year feedback.
Production
Manufacturing Location:
Typically Italy during this period, under the ownership of the Cagiva Group and later BMW Motorrad.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
The SM TE 610IE was generally well-received in reviews for its playful handling, strong engine performance for its class, and versatility between street and light off-road use.
Ratings
Performance Benchmarks:
Often cited for its agility and ability to tackle twisty roads and urban environments with ease.
Certifications
Emissions Standards:
Compliant with relevant emissions standards for its model year and market of sale.
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