The SMR 511, a 2011 model year Supermoto motorcycle, represents a fusion of off-road agility and on-road performance. Known for its potent single-cylinder, liquid-cooled engine delivering strong torque and responsive power, it features a lightweight chassis engineered for precise handling. High-quality, adjustable suspension components and a robust braking system contribute to its dynamic capabilities. The SMR 511, manufactured in Italy, builds upon a rich heritage as a pioneering motorcycle brand, offering an aggressive styling and a thrilling riding experience for enthusiasts. This comprehensive workshop service manual provides in-depth guidance for the SMR 511 (2011 model year). It covers all essential maintenance procedures, from routine service intervals and fluid specifications to detailed engine and transmission disassembly, repair, and overhaul. The manual includes advanced diagnostic and repair procedures for various systems, including the fuel, ignition, lubrication, exhaust, and electrical systems, as well as bodywork. It also details component removal and installation, tune-ups, and troubleshooting, making it an indispensable resource for owners and technicians aiming to maintain and repair the vehicle effectively. 🏷️ Basic Information Identification Make: Husqvarna Model: SMR 511 Year: 2011 Codes Vin Prefix: WHX 👋 Introduction Market Position Segment: High-performance Supermoto motorcycle. Competitive Analysis Competitors 2011: Aprilia Dorsoduro, KTM 690 SMC, Ducati Hypermotard. Key Features Chassis: Lightweight chassis designed for agility and precise handling on both road and track. Engine Type: Single-cylinder, liquid-cooled engine known for its strong torque and responsive power delivery. Suspension: High-quality, fully adjustable suspension components (typically Marzocchi forks and Sachs shock absorber) for tailored performance. Brakes: High-performance braking system, often featuring radial-mount calipers and large-diameter discs for superior stopping power. 📋 Manual Details Coverage Areas Models Covered: Husqvarna SMR 511 (2011 model year) Page Count Estimated Page Count: Extensive (exact number not provided, but described as 'complete' and covering all necessary instructions) Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, repair, and overhaul procedures. Transmission: Complete transmission disassembly, repair, and overhaul procedures. Fuel System: Detailed instructions for fuel system maintenance, diagnosis, and repair. Ignition: Ignition system components, diagnosis, and service procedures. Lubrication System: Lubrication system maintenance and repair, including fluid specifications. Exhaust: Exhaust system components and service procedures. Electrical System: Comprehensive coverage of the electrical system, including wiring diagrams, component testing, and troubleshooting. Body: Bodywork repair and maintenance procedures. Procedures Included Tune Ups: Detailed procedures for engine tune-ups. Maintenance: Routine maintenance schedules and procedures for all major systems. Removal Installation: Step-by-step instructions for the removal and installation of components. Assembly Disassembly: Detailed procedures for the assembly and disassembly of various vehicle sub-systems. Technical Depth Depth: Advanced diagnostic and repair procedures, including full engine and transmission rebuilds, suitable for experienced technicians. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled Displacement: 503 cc (approx.) Bore X Stroke: 98.0 mm x 64.2 mm (Typical for this engine family) Compression Ratio: 12.0:1 (Approx.) Performance Horsepower: Approx. 55-60 HP (At crankshaft, specific figure depends on exact tuning) Torque: Approx. 45-50 Nm (At crankshaft, specific figure depends on exact tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni throttle body Fuel Type: Unleaded gasoline (95 RON or higher recommended) 🔧 Transmission Standard Type: 6-speed constant mesh Features Clutch: Hydraulically operated wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2160 mm Width: Approx. 810 mm (Handlebar width) Height: Approx. 1220 mm (Seat height typically around 900 mm) Weights Dry Weight: Approx. 135 kg Wet Weight: Approx. 145 kg (with all fluids) 🛡️ Safety Features Active Features Braking System: Dual hydraulic disc front brakes with radial-mount calipers, Single hydraulic disc rear brake. Suspension Adjustability: Fully adjustable front forks (compression, rebound, preload) and rear shock absorber (preload, compression, rebound) for dynamic stability. Passive Features Frame Construction: Lightweight and rigid steel trellis frame for optimal handling and rider feedback. Tires: Road-biased dual-sport tires, typically 120/70-17 front and 160/60-17 rear, providing grip for spirited riding. 💡 Technology Features Infotainment Instrument Cluster: Digital LCD instrument cluster displaying speed, RPM, odometer, trip meter, clock, and warning lights. Driver Assistance ABS: ABS was an optional feature on some variants; manual covers both ABS and non-ABS systems if applicable. Connectivity Diagnostic Port: On-board diagnostics (OBD) capabilities for fault code retrieval using specialized tools. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km or 6 months, whichever comes first. Air Filter: Inspect every 5,000 km, clean/replace as needed. Spark Plug: Replace every 10,000 km or as indicated by performance degradation. Fluid Specifications Engine Oil: API SG, Jaso MA, SAE 10W-50 (or as specified in manual for specific temperatures) Coolant: Ethylene glycol-based coolant with corrosion inhibitors (50% mixture with distilled water). Brake Fluid: DOT 4...
The SMR 511, a 2011 model year Supermoto motorcycle, represents a fusion of off-road agility and on-road performance. Known for its potent single-cylinder, liquid-cooled engine delivering strong torque and responsive power, it features a lightweight chassis engineered for precise handling. High-quality, adjustable suspension components and a robust braking system contribute to its dynamic capabilities. The SMR 511, manufactured in Italy, builds upon a rich heritage as a pioneering motorcycle brand, offering an aggressive styling and a thrilling riding experience for enthusiasts.
This comprehensive workshop service manual provides in-depth guidance for the SMR 511 (2011 model year). It covers all essential maintenance procedures, from routine service intervals and fluid specifications to detailed engine and transmission disassembly, repair, and overhaul. The manual includes advanced diagnostic and repair procedures for various systems, including the fuel, ignition, lubrication, exhaust, and electrical systems, as well as bodywork. It also details component removal and installation, tune-ups, and troubleshooting, making it an indispensable resource for owners and technicians aiming to maintain and repair the vehicle effectively.
Lightweight chassis designed for agility and precise handling on both road and track.
Engine Type:
Single-cylinder, liquid-cooled engine known for its strong torque and responsive power delivery.
Suspension:
High-quality, fully adjustable suspension components (typically Marzocchi forks and Sachs shock absorber) for tailored performance.
Brakes:
High-performance braking system, often featuring radial-mount calipers and large-diameter discs for superior stopping power.
📋 Manual Details
Coverage Areas
Models Covered:
Husqvarna SMR 511 (2011 model year)
Page Count
Estimated Page Count:
Extensive (exact number not provided, but described as 'complete' and covering all necessary instructions)
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, repair, and overhaul procedures.
Transmission:
Complete transmission disassembly, repair, and overhaul procedures.
Fuel System:
Detailed instructions for fuel system maintenance, diagnosis, and repair.
Ignition:
Ignition system components, diagnosis, and service procedures.
Lubrication System:
Lubrication system maintenance and repair, including fluid specifications.
Exhaust:
Exhaust system components and service procedures.
Electrical System:
Comprehensive coverage of the electrical system, including wiring diagrams, component testing, and troubleshooting.
Body:
Bodywork repair and maintenance procedures.
Procedures Included
Tune Ups:
Detailed procedures for engine tune-ups.
Maintenance:
Routine maintenance schedules and procedures for all major systems.
Removal Installation:
Step-by-step instructions for the removal and installation of components.
Assembly Disassembly:
Detailed procedures for the assembly and disassembly of various vehicle sub-systems.
Technical Depth
Depth:
Advanced diagnostic and repair procedures, including full engine and transmission rebuilds, suitable for experienced technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, liquid-cooled
Displacement:
503 cc (approx.)
Bore X Stroke:
98.0 mm x 64.2 mm (Typical for this engine family)
Compression Ratio:
12.0:1 (Approx.)
Performance
Horsepower:
Approx. 55-60 HP (At crankshaft, specific figure depends on exact tuning)
Torque:
Approx. 45-50 Nm (At crankshaft, specific figure depends on exact tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body
Fuel Type:
Unleaded gasoline (95 RON or higher recommended)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch:
Hydraulically operated wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 2160 mm
Width:
Approx. 810 mm (Handlebar width)
Height:
Approx. 1220 mm (Seat height typically around 900 mm)
Weights
Dry Weight:
Approx. 135 kg
Wet Weight:
Approx. 145 kg (with all fluids)
🛡️ Safety Features
Active Features
Braking System:
Dual hydraulic disc front brakes with radial-mount calipers, Single hydraulic disc rear brake.
Suspension Adjustability:
Fully adjustable front forks (compression, rebound, preload) and rear shock absorber (preload, compression, rebound) for dynamic stability.
Passive Features
Frame Construction:
Lightweight and rigid steel trellis frame for optimal handling and rider feedback.
Tires:
Road-biased dual-sport tires, typically 120/70-17 front and 160/60-17 rear, providing grip for spirited riding.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD instrument cluster displaying speed, RPM, odometer, trip meter, clock, and warning lights.
Driver Assistance
ABS:
ABS was an optional feature on some variants; manual covers both ABS and non-ABS systems if applicable.
Connectivity
Diagnostic Port:
On-board diagnostics (OBD) capabilities for fault code retrieval using specialized tools.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or 6 months, whichever comes first.
Air Filter:
Inspect every 5,000 km, clean/replace as needed.
Spark Plug:
Replace every 10,000 km or as indicated by performance degradation.
Fluid Specifications
Engine Oil:
API SG, Jaso MA, SAE 10W-50 (or as specified in manual for specific temperatures)
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors (50% mixture with distilled water).
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals (typical for performance motorcycles).
Potential Faults:
Fuel injection system calibration, occasional electrical gremlins (refer to manual for specific diagnostics).
📚 Vehicle History
Brand Heritage
Origins:
Husqvarna Motorcycles, founded in Sweden in 1689, is the world's second oldest motorcycle manufacturer, known for its off-road prowess.
Model Evolution
Smr Lineage:
The SMR (Supermoto Racing) line represents Husqvarna's entry into the street-legal supermoto segment, blending off-road agility with on-road performance.
Production
Manufacturing Location:
Italy (under BMW Motorrad ownership during this period)
🏆 Awards & Recognition
Recognitions
Segment Recognition:
The SMR 511 was generally well-received for its aggressive styling, potent engine, and agile handling, appealing to enthusiasts seeking a capable supermoto machine.
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