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Husqvarna SMR510 2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: SMR510 Year: 2010 Codes Model Code Vin: VMX 👋 Introduction Market Position Segment: Supermoto/Street Motocross Competitive Analysis Competitors: KTM 530 EXC, Aprilia SXV550, Yamaha WR450F Key Features Vehicle Type: High-Performance Supermoto Motorcycle Design Philosophy: Agile Handling, Powerful Engine, Street-Legal Performance 📋 Manual Details Coverage Areas Engine Repair: Complete Chassis Systems: Complete Electrical System: Complete Maintenance: Comprehensive Troubleshooting: Detailed Page Count Estimated Pages: 300-400 Manual Type Type: Service Repair Workshop Manual Language Primary Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Top End, Bottom End, Cooling System, Lubrication System, Fuel System, Ignition System Transmission: Clutch, Gearbox, Shift Mechanism Chassis: Frame, Swingarm, Suspension (Front & Rear), Steering, Wheels, Tires Brakes: Front & Rear Brake Systems, Hydraulic Lines, Calipers, Master Cylinders Electrical: Wiring Diagrams, Battery, Charging System, Ignition, Lighting, Instruments, ECU Fuel System: Fuel Tank, Fuel Pump, Injectors, EFI System Procedures Included Maintenance: Routine Checks, Oil Changes, Filter Replacements, Chain Adjustment, Valve Clearance Diagnostics: Troubleshooting Guides, Fault Code Interpretation (if applicable), Symptom-Based Diagnostics Repair: Component Removal & Installation, Overhaul Procedures, Adjustments Assembly: Complete Motorcycle Assembly, Component Reassembly Technical Depth Depth: Mechanic-Level Detail, Includes Torque Specifications, Component Tolerances, Special Tool Requirements 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High-Resolution, Optimized for Digital Viewing and Printing Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Searchability Text Search: Searchable Text Layers Included ⚙️ Engine Specifications Primary Engine Engine Type: Single-Cylinder, Four-Stroke Displacement: 503cc Bore X Stroke: 99mm x 72.5mm Cooling System: Liquid-Cooled Valve Train: SOHC, 4 Valves Performance Horsepower: ~50 HP (Estimated) Torque: ~48 Nm (Estimated) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Mikuni D45 Fuel Type: Unleaded Gasoline (91+ Octane) Lubrication System Oil Type: SAE 10W-50 Synthetic Motorcycle Oil Oil Capacity: ~1.5 Liters 🔧 Transmission Standard Type: 6-Speed Constant Mesh Clutch Type: Wet Multi-Plate, Hydraulic Actuation Features Final Drive: O-Ring Chain Fluid Type Transmission Oil: SAE 75W-90 or 80W-90 Gear Oil 📐 Dimensions Exterior Length: ~2210 mm Width: ~820 mm Height: ~1170 mm Weights Dry Weight: ~113 kg Wet Weight: ~126 kg (Estimated) Wheels Tires Front Wheel Size: 17 x 3.50 Rear Wheel Size: 17 x 4.25 Front Tire Size: 120/70-17 Rear Tire Size: 150/60-17 Bolt Pattern: 5x114.3 (Rear, Typical) 🛡️ Safety Features Ratings Crash Test: N/A (Motorcycle) Active Features Braking System: Hydraulic Disc Brakes (Front & Rear), Braided Steel Lines ABS: Not Available Passive Features Lighting: Halogen Headlight, LED Taillight 💡 Technology Features Infotainment Display: Digital LCD Instrument Cluster Features: Speedometer, Tachometer, Odometer, Trip Meter, Clock, Diagnostic Indicators Driver Assistance Traction Control: Not Available 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km or 6 months Air Filter Cleaning: Every 1,000 km or as needed Valve Clearance Check: Every 6,000 km Spark Plug Replacement: Every 6,000 km Fluid Specifications Coolant Type: Ethylene Glycol Based Antifreeze (50/50 Mix with Distilled Water) Brake Fluid Type: DOT 4 Known Issues Common Complaints: Occasional EFI glitches, potential for stator failure (check manual for specific tests) Torque Specifications Drain Plug Torque: 15 Nm (Consult manual for exact value) 📚 Vehicle History Brand Heritage Founder: Gustaf de Laval Origin: Sweden (Founded 1689, Motorcycle division later) Model Evolution Predecessor: Husqvarna SMR450 Designer Influence: Motocross and Enduro DNA, adapted for street use Production Manufacturer: Husqvarna Motorcycles Manufacturing Location: Varese, Italy (under BMW ownership at the time) 🏆 Awards & Recognition Recognitions Industry Awards: N/A (Specific model awards not readily available, but brand known for off-road prowess)
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Tipo: Motorcycle
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Sku: 75563
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Husqvarna SMR510 2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR510
Year:
2010
Codes
Model Code Vin:
VMX
👋 Introduction
Market Position
Segment:
Supermoto/Street Motocross
Competitive Analysis
Competitors:
KTM 530 EXC, Aprilia SXV550, Yamaha WR450F
Key Features
Vehicle Type:
High-Performance Supermoto Motorcycle
Design Philosophy:
Agile Handling, Powerful Engine, Street-Legal Performance
📋 Manual Details
Coverage Areas
Engine Repair:
Complete
Chassis Systems:
Complete
Electrical System:
Complete
Maintenance:
Comprehensive
Troubleshooting:
Detailed
Page Count
Estimated Pages:
300-400
Manual Type
Type:
Service Repair Workshop Manual
Language
Primary Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Top End, Bottom End, Cooling System, Lubrication System, Fuel System, Ignition System
Transmission:
Clutch, Gearbox, Shift Mechanism
Chassis:
Frame, Swingarm, Suspension (Front & Rear), Steering, Wheels, Tires
Brakes:
Front & Rear Brake Systems, Hydraulic Lines, Calipers, Master Cylinders
Electrical:
Wiring Diagrams, Battery, Charging System, Ignition, Lighting, Instruments, ECU
Fuel System:
Fuel Tank, Fuel Pump, Injectors, EFI System
Procedures Included
Maintenance:
Routine Checks, Oil Changes, Filter Replacements, Chain Adjustment, Valve Clearance
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation (if applicable), Symptom-Based Diagnostics
Repair:
Component Removal & Installation, Overhaul Procedures, Adjustments
Assembly:
Complete Motorcycle Assembly, Component Reassembly
Technical Depth
Depth:
Mechanic-Level Detail, Includes Torque Specifications, Component Tolerances, Special Tool Requirements
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-Resolution, Optimized for Digital Viewing and Printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Searchability
Text Search:
Searchable Text Layers Included
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-Cylinder, Four-Stroke
Displacement:
503cc
Bore X Stroke:
99mm x 72.5mm
Cooling System:
Liquid-Cooled
Valve Train:
SOHC, 4 Valves
Performance
Horsepower:
~50 HP (Estimated)
Torque:
~48 Nm (Estimated)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Mikuni D45
Fuel Type:
Unleaded Gasoline (91+ Octane)
Lubrication System
Oil Type:
SAE 10W-50 Synthetic Motorcycle Oil
Oil Capacity:
~1.5 Liters
🔧 Transmission
Standard
Type:
6-Speed Constant Mesh
Clutch Type:
Wet Multi-Plate, Hydraulic Actuation
Features
Final Drive:
O-Ring Chain
Fluid Type
Transmission Oil:
SAE 75W-90 or 80W-90 Gear Oil
📐 Dimensions
Exterior
Length:
~2210 mm
Width:
~820 mm
Height:
~1170 mm
Weights
Dry Weight:
~113 kg
Wet Weight:
~126 kg (Estimated)
Wheels Tires
Front Wheel Size:
17 x 3.50
Rear Wheel Size:
17 x 4.25
Front Tire Size:
120/70-17
Rear Tire Size:
150/60-17
Bolt Pattern:
5x114.3 (Rear, Typical)
🛡️ Safety Features
Ratings
Crash Test:
N/A (Motorcycle)
Active Features
Braking System:
Hydraulic Disc Brakes (Front & Rear), Braided Steel Lines
ABS:
Not Available
Passive Features
Lighting:
Halogen Headlight, LED Taillight
💡 Technology Features
Infotainment
Display:
Digital LCD Instrument Cluster
Features:
Speedometer, Tachometer, Odometer, Trip Meter, Clock, Diagnostic Indicators
Driver Assistance
Traction Control:
Not Available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km or 6 months
Air Filter Cleaning:
Every 1,000 km or as needed
Valve Clearance Check:
Every 6,000 km
Spark Plug Replacement:
Every 6,000 km
Fluid Specifications
Coolant Type:
Ethylene Glycol Based Antifreeze (50/50 Mix with Distilled Water)
Brake Fluid Type:
DOT 4
Known Issues
Common Complaints:
Occasional EFI glitches, potential for stator failure (check manual for specific tests)
Torque Specifications
Drain Plug Torque:
15 Nm (Consult manual for exact value)
📚 Vehicle History
Brand Heritage
Founder:
Gustaf de Laval
Origin:
Sweden (Founded 1689, Motorcycle division later)
Model Evolution
Predecessor:
Husqvarna SMR450
Designer Influence:
Motocross and Enduro DNA, adapted for street use
Production
Manufacturer:
Husqvarna Motorcycles
Manufacturing Location:
Varese, Italy (under BMW ownership at the time)
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific model awards not readily available, but brand known for off-road prowess)
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