Husqvarna SMR510 2010 Workshop Repair Service Manual
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The SMR510, produced for the 2010 model year, is a high-performance supermoto motorcycle designed for agile street riding. Drawing on a rich off-road racing heritage and Italian engineering, this model offers a potent single-cylinder engine, responsive chassis, and distinctive design. It appeals to riders seeking a blend of dirt bike capability with street legality, competing in a segment that values sharp handling and exhilarating performance. The SMR510 embodies a unique selling proposition through its powerful engine, Italian flair, and a long-standing tradition in motorcycle sports. This comprehensive workshop repair and service manual provides detailed information for all 2010 SMR510 models, covering engines, trims, and transmissions. It is written in English and presented in a format, offering extensive coverage of all major systems, including engine overhaul, drivetrain, chassis, suspension, braking, and electrical systems. The manual details routine maintenance procedures, troubleshooting guides with diagnostic flowcharts, and complete repair procedures for all components. It also includes crucial technical specifications, torque values, and fluid capacities, empowering owners and technicians to maintain, diagnose, and repair the SMR510 effectively, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Husqvarna Model: SMR510 Year: 2010 Product Name: Husqvarna SMR510 2010 Workshop Repair Service Manual PDF Download Codes Chassis Code: Likely SM or SMR variant, specific code to be detailed in manual. 👋 Introduction Market Position Market Segment: Performance Supermoto segment, targeting riders seeking agile street-legal dirt bike experiences. Competitive Analysis Key Competitors: KTM SMC series, Yamaha WRX/YZF-R models adapted for supermoto, Honda CRF motards, Aprilia SXV models. Key Features Unique Selling Points: Husqvarna's heritage in off-road racing, Italian design and engineering, potent single-cylinder engine. Manual Purpose Manual Value Proposition: Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the Husqvarna SMR510, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Vehicle Models Covered: All SMR510 models for the 2010 model year, including all engines, trims, and transmissions. Page Count Estimated Page Count: Estimated 300-500 pages, typical for comprehensive workshop manuals. Manual Type Manual Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, lubrication, cooling system, fuel system (carburetor/injection depending on specific variant), ignition system, exhaust system, starting system, engine diagnostics. Transmission Drivetrain Systems: Clutch operation and adjustment, gearbox disassembly and assembly, chain drive maintenance, sprocket replacement, final drive ratios. Chassis Suspension Systems: Front fork (USD type) service and adjustment, rear shock absorber maintenance and replacement, swingarm lubrication and bearing inspection, linkage system service, steering head bearings. Braking Systems: Front and rear brake caliper overhaul, master cylinder service, brake pad replacement, brake fluid bleeding and replacement, brake line inspection and replacement, disc rotor specifications. Electrical Systems: Wiring diagrams, lighting system troubleshooting, battery maintenance and testing, starter motor diagnosis, ignition coil testing, stator and regulator/rectifier testing, fault code diagnosis (if applicable). Bodywork Frame Systems: Fairing removal and installation, fuel tank maintenance, seat removal, frame inspection, decal and graphic application, body panel fitment. Procedures Included Maintenance Procedures: Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, valve clearance checks and adjustment, tire pressure checks, coolant checks. Troubleshooting Procedures: Systematic diagnostic flowcharts for common running issues, electrical faults, starting problems, and performance degradation. Repair Procedures: Complete disassembly and reassembly guides for all major components, including engine, transmission, suspension, and brakes. Technical Specifications Data: Torque values for all fasteners, engine timing specifications, fluid capacities, electrical system schematics, diagnostic trouble codes (DTCs) where applicable. Technical Depth Depth Of Coverage: Comprehensive, covering from basic routine maintenance to complete engine and transmission rebuilds, including advanced electrical troubleshooting. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for clear printing of diagrams and text. Binding Type Binding Type: N/A (Digital download) Paper Type Paper Type: N/A (Digital download) Searchability Text Searchability: Likely text-searchable PDF for efficient information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke Engine Displacement: 498cc (Likely based on the TE450/TC450 engine architecture) Bore X Stroke: Specifics to be confirmed within the manual, typically around 97mm x 67.8mm for this displacement range. Cooling System: Liquid-cooled Valvetrain: SOHC, 4 valves Performance Horsepower: Estimated 50-55 HP at peak RPM (specific figures in manual). Torque: Estimated 45-50 Nm at peak RPM (specific figures in manual). Fuel System Fuel Delivery: Likely Carbureted (Mikuni or Keihin) or EFI depending on exact market variant. Manual will specify. Ignition System Ignition Type: Digital CDI Lubrication Oil Type: Specific motorcycle-grade engine oil, e.g., SAE 10W-50 or 15W-50 (manual will provide exact specification and API rating). Oil Capacity: Approximately 1.1 - 1.3 liters (manual will state precise capacity with or without filter change). Starting System Starter Type: Electric Starter 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmissions: N/A (Standard for SMR510) Features Clutch Type: Wet multi-plate Final Drive:...
The SMR510, produced for the 2010 model year, is a high-performance supermoto motorcycle designed for agile street riding. Drawing on a rich off-road racing heritage and Italian engineering, this model offers a potent single-cylinder engine, responsive chassis, and distinctive design. It appeals to riders seeking a blend of dirt bike capability with street legality, competing in a segment that values sharp handling and exhilarating performance. The SMR510 embodies a unique selling proposition through its powerful engine, Italian flair, and a long-standing tradition in motorcycle sports.
This comprehensive workshop repair and service manual provides detailed information for all 2010 SMR510 models, covering engines, trims, and transmissions. It is written in English and presented in a format, offering extensive coverage of all major systems, including engine overhaul, drivetrain, chassis, suspension, braking, and electrical systems. The manual details routine maintenance procedures, troubleshooting guides with diagnostic flowcharts, and complete repair procedures for all components. It also includes crucial technical specifications, torque values, and fluid capacities, empowering owners and technicians to maintain, diagnose, and repair the SMR510 effectively, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
SMR510
Year:
2010
Product Name:
Husqvarna SMR510 2010 Workshop Repair Service Manual PDF Download
Codes
Chassis Code:
Likely SM or SMR variant, specific code to be detailed in manual.
Husqvarna's heritage in off-road racing, Italian design and engineering, potent single-cylinder engine.
Manual Purpose
Manual Value Proposition:
Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the Husqvarna SMR510, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Vehicle Models Covered:
All SMR510 models for the 2010 model year, including all engines, trims, and transmissions.
Page Count
Estimated Page Count:
Estimated 300-500 pages, typical for comprehensive workshop manuals.
Manual Type
Manual Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, lubrication, cooling system, fuel system (carburetor/injection depending on specific variant), ignition system, exhaust system, starting system, engine diagnostics.
Transmission Drivetrain Systems:
Clutch operation and adjustment, gearbox disassembly and assembly, chain drive maintenance, sprocket replacement, final drive ratios.
Chassis Suspension Systems:
Front fork (USD type) service and adjustment, rear shock absorber maintenance and replacement, swingarm lubrication and bearing inspection, linkage system service, steering head bearings.
Braking Systems:
Front and rear brake caliper overhaul, master cylinder service, brake pad replacement, brake fluid bleeding and replacement, brake line inspection and replacement, disc rotor specifications.
Electrical Systems:
Wiring diagrams, lighting system troubleshooting, battery maintenance and testing, starter motor diagnosis, ignition coil testing, stator and regulator/rectifier testing, fault code diagnosis (if applicable).
Bodywork Frame Systems:
Fairing removal and installation, fuel tank maintenance, seat removal, frame inspection, decal and graphic application, body panel fitment.
Procedures Included
Maintenance Procedures:
Oil and filter changes, air filter cleaning/replacement, spark plug replacement, chain lubrication and adjustment, valve clearance checks and adjustment, tire pressure checks, coolant checks.
Troubleshooting Procedures:
Systematic diagnostic flowcharts for common running issues, electrical faults, starting problems, and performance degradation.
Repair Procedures:
Complete disassembly and reassembly guides for all major components, including engine, transmission, suspension, and brakes.
Technical Specifications Data:
Torque values for all fasteners, engine timing specifications, fluid capacities, electrical system schematics, diagnostic trouble codes (DTCs) where applicable.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic routine maintenance to complete engine and transmission rebuilds, including advanced electrical troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for clear printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital download)
Paper Type
Paper Type:
N/A (Digital download)
Searchability
Text Searchability:
Likely text-searchable PDF for efficient information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Engine Displacement:
498cc (Likely based on the TE450/TC450 engine architecture)
Bore X Stroke:
Specifics to be confirmed within the manual, typically around 97mm x 67.8mm for this displacement range.
Cooling System:
Liquid-cooled
Valvetrain:
SOHC, 4 valves
Performance
Horsepower:
Estimated 50-55 HP at peak RPM (specific figures in manual).
Torque:
Estimated 45-50 Nm at peak RPM (specific figures in manual).
Fuel System
Fuel Delivery:
Likely Carbureted (Mikuni or Keihin) or EFI depending on exact market variant. Manual will specify.
Ignition System
Ignition Type:
Digital CDI
Lubrication
Oil Type:
Specific motorcycle-grade engine oil, e.g., SAE 10W-50 or 15W-50 (manual will provide exact specification and API rating).
Oil Capacity:
Approximately 1.1 - 1.3 liters (manual will state precise capacity with or without filter change).
Starting System
Starter Type:
Electric Starter
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Optional Transmissions:
N/A (Standard for SMR510)
Features
Clutch Type:
Wet multi-plate
Final Drive:
Chain drive
Gear Ratios:
Specific gear ratios will be detailed in the manual for each speed.
📐 Dimensions
Exterior
Overall Length:
Approx. 2150 mm (refer to manual for exact specification)
Overall Width:
Approx. 850 mm (refer to manual for exact specification)
Overall Height:
Approx. 1200 mm (refer to manual for exact specification)
Weights
Dry Weight:
Approx. 130-135 kg (refer to manual for exact specification)
Wet Weight:
Approximately 140-145 kg (with fluids, refer to manual)
Wheels Tires
Front Wheel Size:
17-inch
Rear Wheel Size:
17-inch
Front Tire Size:
120/70-17 (common specification, manual will confirm)
Rear Tire Size:
150/60-17 (common specification, manual will confirm)
Wheelbase:
Approx. 1460 mm (refer to manual for exact specification)
Fuel Capacity
Fuel Tank Capacity:
Approx. 8.5 - 9.5 liters (manual will provide exact capacity)
🛡️ Safety Features
Ratings
Safety Ratings:
Not typically rated by official bodies like NHTSA/Euro NCAP as it's a motorcycle. Safety is inherent in rider skill and adherence to maintenance.
Active Features
Active Safety Features:
Powerful braking system (disc brakes front and rear), responsive chassis, good rider ergonomics for control.
Passive Features
Passive Safety Features:
Robust frame construction, protective bodywork.
💡 Technology Features
Infotainment
Infotainment System:
N/A - Basic analog or digital instrument cluster focused on essential riding information (speed, RPM, odometer, trip meter, fuel level).
Driver Assistance
Driver Assistance Features:
N/A - Primarily rider-focused machine, no electronic rider aids beyond basic ignition and fuel management.
Connectivity
Connectivity Options:
N/A
Instrumentation
Instrument Cluster Type:
Digital LCD or combination analog/digital display providing speed, tachometer, odometer, trip meters, and warning lights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually (specific interval in manual).
Valve Clearance Interval:
Every 6,000-10,000 km or annually (critical interval detailed in manual).
Chain Maintenance:
Lubrication and adjustment every 500-1000 km, inspection at every ride.
Air Filter Cleaning:
More frequently in dusty conditions, typically every 1,000-2,000 km (manual specifies for various conditions).
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water (manual will confirm specific type and ratio).
Brake Fluid Type:
DOT 4 brake fluid (manual will confirm exact specification and change interval).
Fork Oil Type:
Specific suspension fluid, likely around SAE 5W or 10W (manual will detail type and level).
Regulator/rectifier failure, battery charging issues (diagnostic procedures in manual).
Engine Considerations:
Valve clearance drift, potential for cam chain tensioner wear over high mileage. Manual provides precise checks.
Filter Part Numbers
Oil Filter Part Number:
Specific part number to be found in the manual, typically a cartridge type.
Air Filter Part Number:
Specific part number to be found in the manual, likely a foam or paper element.
📚 Vehicle History
Brand Heritage
Brand Origins:
Husqvarna Motorcycles, founded in Sweden in 1689, has a long and storied history in motorcycle manufacturing, particularly in off-road disciplines.
Model Evolution
Smr Lineage:
The SMR series evolved from Husqvarna's successful motocross and enduro platforms, adapted for street use with larger wheels, road tires, and street-legal equipment.
Production
Manufacturing Location:
Typically produced in Italy under the ownership of MV Agusta Group at the time of this model's production.
Model Year Context
2010 Context:
This year falls within a period of significant development for Husqvarna under Italian ownership, blending Swedish off-road DNA with Italian flair.
🏆 Awards & Recognition
Recognitions
Brand Awards:
Husqvarna has a strong heritage of awards in off-road racing disciplines (Motocross, Enduro, Rallye), which informs the performance DNA of the SMR models.
Ratings
Model Ratings:
Performance-oriented motorcycles like the SMR510 are often reviewed for handling, engine power, and braking by motorcycle publications, but do not receive formal safety ratings.
Certifications
Emission Standards:
Compliant with Euro 3 or relevant emission standards for the model year and market of sale.
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