🏷️ Basic Information Identification Make: Husqvarna Model: TE510 Year: 2010 Product Type: Workshop Service Repair Manual Generation Generation: Second Generation (2008-2010) Codes Chassis Code Prefix: FMI 👋 Introduction Market Position Segment: Dual-sport / Enduro Motorcycle Target Audience: Enthusiast riders, DIY mechanics, professional service centers. Competitive Analysis Competitors 2010: KTM EXC Series, Yamaha WR Series, Honda CRF-X Series, Kawasaki KLX Series, Suzuki DR-Z Series. Key Features Vehicle Strengths: Powerful engine, capable suspension, lightweight chassis for off-road prowess. Manual Value Proposition: Empowers owners to perform all necessary maintenance and repairs, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Page Count Estimated Pages: Hundreds (as stated, specific count not provided) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive overhaul, tuning, diagnostics, fuel injection, ignition, lubrication, cooling. Transmission: Clutch operation, gearbox disassembly, inspection, assembly, maintenance. Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel tank, lines, EFI system diagnostics. Electrical System: Wiring diagrams, battery, charging system, ignition system, lighting, starting system, sensors, ECU. Suspension: Front fork (Marzocchi Shiver USD), rear shock absorber (Öhlins TTX), linkage system, adjustment, service. Brakes: Front and rear brake caliper service, master cylinder, hydraulic lines, bleeding procedure, disc and pad replacement. Cooling System: Radiator, fan, hoses, coolant type, fluid capacity, thermostat operation. Frame And Bodywork: Frame inspection, plastic body panel removal and installation, seat, fuel tank mounting. Wheels And Tires: Spoke tensioning, rim maintenance, tire installation, balancing, recommended pressures. Exhaust System: Exhaust pipe removal, muffler, gasket replacement, emission control (if applicable). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, bolt torquing. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable). Repair: Detailed step-by-step instructions for component disassembly, repair, and reassembly. Rebuilds: Engine top-end and bottom-end rebuild procedures, transmission rebuild. Calibration: ECU remapping or tuning procedures (may be limited without specific tools). Technical Depth Depth: Comprehensive from basic maintenance to full engine and component rebuilds. Diagnostic Level: Advanced, including electrical system diagnosis and fuel injection system troubleshooting. Special Tools: Lists required special tools for specific procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable, allowing quick information retrieval. Print Quality Printability: Designed for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality Recommendation: For printed copies, recommend heavy-duty paper for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder Displacement: 503 cc (approximate) Bore X Stroke: 98 mm x 67.4 mm Valve Train: DOHC, 4 valves Cooling System: Liquid-cooled Performance Horsepower Estimated: Approx. 50-55 HP (manufacturer specific) Torque Estimated: Approx. 50 Nm (manufacturer specific) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91-98 RON recommended) Lubrication System Oil Type: Semi-synthetic or fully synthetic 10W-50 Motorcycle Oil (API SG or higher, JASO MA) Oil Capacity W Filter: Approx. 1.5 Liters 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Wet multi-plate Final Drive: O-ring chain, 520 pitch Features Gear Ratios: Specific ratios detailed within the manual. Fluid Specifications Transmission Oil Type: Same as engine oil (10W-50 Motorcycle Oil, JASO MA) 📐 Dimensions Exterior Length: Approx. 2180 mm (varies slightly) Width: Approx. 820 mm (varies slightly) Height: Approx. 1240 mm (varies slightly) Weights Dry Weight: Approx. 119 kg Wet Weight Estimated: Approx. 130 kg (with fluids) Ground Clearance: Approx. 360 mm Seat Height: Approx. 955 mm 🛡️ Safety Features Ratings Safety Certification: CE, EPA (depending on market) Active Features Braking System: Hydraulic disc brakes front and rear Lighting: Headlight, taillight, brake light, turn signals (market dependent). Passive Features Chassis Design: Durable steel frame for off-road abuse. 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Instrumentation: Digital LCD display including speedometer, odometer, trip meters, tachometer, engine hour meter, neutral indicator. Driver Assistance Rider Aids: None (basic mechanical systems) Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Oil Change Interval: Every 2,000-3,000 km or annually, whichever comes first (refer to manual for precise recommendations). Air Filter Cleaning: Frequent cleaning recommended, especially after dusty conditions. Valve Clearance Check: Typically every 5,000-10,000 km (refer to manual for exact interval and specifications). Fluid Specifications Coolant Type: Ethylene glycol based coolant, 50% mixture with distilled water. Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Clutch plates, chain and sprockets, wheel bearings, fork seals, air filter degradation. Potential Problems: EFI sensor issues, occasional starter motor problems, excessive oil consumption if not maintained. 📚 Vehicle History Brand Heritage Brand Origin: Sweden (founded 1689, motorcycle production from 1903) Offroad Specialty: Husqvarna is renowned for its extensive history and success in off-road motorsports, including motocross and enduro. Model Evolution Te510 Development: The TE510 has evolved through various iterations, with the 2010 model representing the refinement of a potent dual-sport platform. Production Production Location: Italy (at the...