Husqvarna WRE 125 SM 125 1998 Workshop Service Repair Manual
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This manual covers the WRE 125 SM 125, a versatile motorcycle produced in 1998, designed for both enduro and supermoto riding. Known for its agile handling, lightweight construction, and dual-purpose capability, this model reflects a strong heritage in off-road performance. The WRE 125 SM offers an entry-level to mid-range experience, competing with other popular models of its era. Its two-stroke, liquid-cooled, single-cylinder engine, displacing approximately 124.8cc, delivers performance optimized for varied terrain. This comprehensive Factory Service Repair Manual (FSM) provides detailed procedures for the complete service and repair of your 1998 WRE 125 SM 125. It is designed for both do-it-yourself enthusiasts and professional mechanics, covering all essential systems including engine mechanical and electrical, fuel, suspension, transmission, brakes, and bodywork. Within its pages, you will find step-by-step instructions, diagnostic guidance, and technical specifications, all supported by detailed illustrations and diagrams, enabling effective maintenance and repair. 🏷️ Basic Information Identification Make: Husqvarna Model: WRE 125 SM 125 Year: 1998 Vehicle Type: Motorcycle (Supermoto/Enduro) Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Segment: Entry-level to mid-range performance off-road/supermoto motorcycle. Competitive Analysis Competitors 1998: KTM EXC 125, Yamaha DT125, Aprilia MX 125, Honda CRM125. Key Features Vehicle Focus: Agile handling, lightweight construction, dual-purpose capability (enduro/supermoto). Manual Value Proposition Cost Savings: Inexpensive way to keep the vehicle working properly, saving on professional labor costs. Accessibility: Printable pages for use in the garage or workshop. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair for Husqvarna WRE 125 SM 125 1998 Page Count Estimated Page Count: Varies by specific publication, typically 200-400 pages for a comprehensive factory manual. Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine disassembly, inspection, repair, and reassembly. Engine Electrical: Wiring diagrams, ignition system, charging system, starter system diagnosis and repair. Emission Control: Information on emission control systems relevant to the 1998 model. Fuel System: Carburetor overhaul, fuel pump, fuel lines, and tank inspection and repair. Suspension System: Front forks (upside-down likely), rear shock absorber service, adjustments, and rebuilds. Clutch System: Clutch operation, lever adjustment, cable inspection, and clutch pack replacement. Transmission System: Manual transaxle servicing, gear inspection, shifting mechanism repair. Driveshaft And Axle: Chain and sprockets maintenance, rear wheel hub and axle service. Steering System: Handlebar, steering head bearings maintenance and adjustment. Brake System: Front and rear brake caliper service, master cylinder, brake fluid replacement, pad and disc inspection. Body Interior Exterior: Fairings, fenders, seat, fuel tank removal and installation, cosmetic repairs. Body Electrical System: Lighting systems, horn, instrument panel, battery maintenance. Restraint System: While not typically applicable to motorcycles, this might refer to securing mechanisms or passenger footpegs if applicable. Procedures Included Maintenance: Regular service checks, lubrication, adjustments, fluid changes. Troubleshooting: Systematic diagnosis of common problems and solutions. Repair: Step-by-step instructions for replacing or repairing parts and components. Rebuilds: Comprehensive instructions for major component overhauls (e.g., engine, carburetor, suspension). Diagnostics: Electrical system diagnostics, mechanical issue diagnosis. Technical Depth Depth: Comprehensive coverage from basic maintenance to complex repairs and diagnostics. User Target Audience: Do-it-yourselfer (DIY) and experienced mechanics. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully Printable Zoom Capability: Yes (Zoom IN/OUT) Binding Type Binding: Digital (PDF download) Paper Type Paper Quality: N/A (Digital, print at user's discretion on desired paper type) Software Requirements PDF Reader: Adobe PDF Reader Unzip Utility: WinZip or compatible archive utility Compatibility Operating Systems: All Versions of Windows & Mac Content Features Illustrations: Detailed illustrations, diagrams, and photos Instructions: Step-by-step numbered instructions Wiring Schematics: Included wiring schematics Notes Cautions: Notes, cautions, and warnings throughout each chapter Table Of Contents: Numbered table of contents for easy navigation ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, liquid-cooled, single-cylinder Displacement: 125cc (approx. 124.8 cc) Bore X Stroke: Specific dimensions available within the manual, likely around 54mm x 54.5mm. Compression Ratio: Detailed in manual, typically high for a two-stroke. Performance Horsepower Estimated: Approx. 25-30 HP (may vary by tuning and market regulations). Torque Estimated: Specific figures in manual, optimized for low-end torque for off-road use. Fuel System Carburetor Type: Likely a Mikuni or Keihin flat-slide carburetor (e.g., VM series or PWK series), size typically 34-38mm. Fuel Type: Unleaded gasoline with two-stroke engine oil pre-mix. Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) with electronic timing. Cooling System Cooling Method: Liquid Cooling 🔧 Transmission Standard Type: 6-speed constant mesh manual transmission. Optional Variants: N/A (Single transmission configuration expected for this model). Features Clutch Type: Wet, multi-plate, cable-operated. Gear Ratios: Specific gear ratios and final drive ratio detailed in the manual. Transmission Fluid: Manual will specify type and capacity (likely a specific gear oil). 📐 Dimensions Exterior Wheelbase: Specific measurement in manual, typically around 1400-1450 mm. Seat Height: Likely high for an...
This manual covers the WRE 125 SM 125, a versatile motorcycle produced in 1998, designed for both enduro and supermoto riding. Known for its agile handling, lightweight construction, and dual-purpose capability, this model reflects a strong heritage in off-road performance. The WRE 125 SM offers an entry-level to mid-range experience, competing with other popular models of its era. Its two-stroke, liquid-cooled, single-cylinder engine, displacing approximately 124.8cc, delivers performance optimized for varied terrain.
This comprehensive Factory Service Repair Manual (FSM) provides detailed procedures for the complete service and repair of your 1998 WRE 125 SM 125. It is designed for both do-it-yourself enthusiasts and professional mechanics, covering all essential systems including engine mechanical and electrical, fuel, suspension, transmission, brakes, and bodywork. Within its pages, you will find step-by-step instructions, diagnostic guidance, and technical specifications, all supported by detailed illustrations and diagrams, enabling effective maintenance and repair.
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
WRE 125 SM 125
Year:
1998
Vehicle Type:
Motorcycle (Supermoto/Enduro)
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Segment:
Entry-level to mid-range performance off-road/supermoto motorcycle.
While not typically applicable to motorcycles, this might refer to securing mechanisms or passenger footpegs if applicable.
Procedures Included
Maintenance:
Regular service checks, lubrication, adjustments, fluid changes.
Troubleshooting:
Systematic diagnosis of common problems and solutions.
Repair:
Step-by-step instructions for replacing or repairing parts and components.
Rebuilds:
Comprehensive instructions for major component overhauls (e.g., engine, carburetor, suspension).
Diagnostics:
Electrical system diagnostics, mechanical issue diagnosis.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complex repairs and diagnostics.
User Target Audience:
Do-it-yourselfer (DIY) and experienced mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding:
Digital (PDF download)
Paper Type
Paper Quality:
N/A (Digital, print at user's discretion on desired paper type)
Software Requirements
PDF Reader:
Adobe PDF Reader
Unzip Utility:
WinZip or compatible archive utility
Compatibility
Operating Systems:
All Versions of Windows & Mac
Content Features
Illustrations:
Detailed illustrations, diagrams, and photos
Instructions:
Step-by-step numbered instructions
Wiring Schematics:
Included wiring schematics
Notes Cautions:
Notes, cautions, and warnings throughout each chapter
Table Of Contents:
Numbered table of contents for easy navigation
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, liquid-cooled, single-cylinder
Displacement:
125cc (approx. 124.8 cc)
Bore X Stroke:
Specific dimensions available within the manual, likely around 54mm x 54.5mm.
Compression Ratio:
Detailed in manual, typically high for a two-stroke.
Performance
Horsepower Estimated:
Approx. 25-30 HP (may vary by tuning and market regulations).
Torque Estimated:
Specific figures in manual, optimized for low-end torque for off-road use.
Fuel System
Carburetor Type:
Likely a Mikuni or Keihin flat-slide carburetor (e.g., VM series or PWK series), size typically 34-38mm.
Fuel Type:
Unleaded gasoline with two-stroke engine oil pre-mix.
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) with electronic timing.
Cooling System
Cooling Method:
Liquid Cooling
🔧 Transmission
Standard
Type:
6-speed constant mesh manual transmission.
Optional
Variants:
N/A (Single transmission configuration expected for this model).
Features
Clutch Type:
Wet, multi-plate, cable-operated.
Gear Ratios:
Specific gear ratios and final drive ratio detailed in the manual.
Transmission Fluid:
Manual will specify type and capacity (likely a specific gear oil).
📐 Dimensions
Exterior
Wheelbase:
Specific measurement in manual, typically around 1400-1450 mm.
Seat Height:
Likely high for an off-road/supermoto, approx. 880-900 mm.
Weights
Dry Weight Estimated:
Around 100-110 kg.
Fuel Tank Capacity:
Approx. 7-9 liters.
🛡️ Safety Features
Ratings
Crash Test Results:
N/A for motorcycles; focus on design safety features.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Lighting:
Headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:
Likely a perimeter or semi-perimeter steel or aluminum frame.
Tire Sizes:
Standard sizes for supermoto/enduro, e.g., 90/90-21 front, 120/80-18 rear (or 17-inch for SM).
💡 Technology Features
Infotainment
Display Type:
Basic analog instrument cluster (speedometer, tachometer, odometer, indicator lights).
Driver Assistance
ABS:
N/A (ABS was not a common feature on off-road motorcycles in 1998).
Connectivity
Bluetooth:
N/A
🔧 Maintenance
Service Intervals
Oil Change Engine:
Specific recommendations in manual, often 15-20 hours of use for two-strokes, or monthly/seasonal checks.
Spark Plug Check:
Regular checks (e.g., every few hundred miles or 10-15 hours).
Chain Lubrication Tension:
Frequent checks, especially after off-road use (e.g., every 300-500 miles or as needed).
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions.
Fluid Specifications
Coolant Type:
Ethylene glycol based antifreeze/coolant (specific type in manual).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (specified in manual).
Two Stroke Oil Type:
High-quality semi-synthetic or fully synthetic two-stroke racing oil, specifically for premix.
Known Issues
Two Stroke Wear:
Standard two-stroke wear items like piston rings, piston, and cylinder bore require periodic inspection and replacement based on usage.
Carburetor Tuning:
Two-stroke carburetors can be sensitive to altitude and temperature changes, requiring periodic adjustment for optimal performance.
Electrical Connections:
As with many motorcycles of this era, checking and cleaning electrical connections for corrosion or looseness is crucial.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is a Swedish brand with a long history in off-road and motocross racing, founded in 1689 (originally as a firearms manufacturer).
Model Evolution
Wre Series Context:
The WRE series represented Husqvarna's foray into the popular enduro and supermoto market in the late 1990s, offering a blend of off-road capability with road-legal features.
Production
Production Period 125Cc:
Husqvarna produced 125cc two-stroke models for many years, with the WRE 125 SM representing a specific iteration of their modern enduro/supermoto design.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Husqvarna is historically recognized for its off-road performance and durability.
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