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Hyosung Comet 650 S R All Service Repair Manual

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The Comet 650 S R is a sportbike renowned for its potent 647cc liquid-cooled, 90-degree V-twin engine, delivering approximately 80 horsepower and 63 Nm of torque. This performance is housed within a steel trellis frame, offering a balance of agility and stability for both spirited riding and everyday commuting. With its aggressive styling, capable handling, and competitive pricing, the Comet 650 S R has established itself as a compelling option in the mid-sized sportbike market, appealing to riders seeking a blend of performance and value. This comprehensive service and repair manual provides detailed information for the maintenance, diagnostics, and repair of the Comet 650 S R. It covers all essential systems, including the engine, fuel system, transmission, electrical components, chassis, suspension, and brakes. Within its extensive pages, you will find step-by-step procedures for routine maintenance, engine rebuilds, electrical diagnostics, and component overhauls, along with crucial technical specifications and troubleshooting guidance. This manual is an indispensable resource for owners, technicians, and mechanics aiming to ensure the optimal performance and longevity of their Comet 650 S R. 🏷️ Basic Information Identification Make: Hyosung Model: Comet 650 S R Product Type: Service and Repair Manual 👋 Introduction Market Position Motorcycle Segment: Sportbike / Naked Sportbike Competitive Analysis Competitors: Directly competes with other mid-sized naked and faired sportbikes from manufacturers like Kawasaki (Ninja 650/ER-6n), Suzuki (SV650), Yamaha (FZ6/MT-07), and Honda (CB500F/CBR500R). Key Features Design Philosophy: Offers a performance-oriented V-twin engine in a sporty chassis, providing a balance of power, handling, and aggressive styling at a competitive price point. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service, repair, diagnostics, and maintenance for Hyosung Comet 650 S and R models. Page Count Estimated Page Count: 400-600 pages (typical for this class of motorcycle manual) Manual Type Manual Type: Factory-level Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of the 650cc V-twin engine, including cylinder head, valve train, crankshaft, piston, connecting rods, lubrication system, cooling system, and fuel injection. Fuel System: EFI system diagnostics, fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT, ECT), and emissions control. Transmission: Clutch operation, gear shifting mechanism, gearbox internals, lubrication, and troubleshooting. Electrical System: Battery, charging system (stator, regulator/rectifier), ignition system (ECU, coils, spark plugs), lighting, starter motor, and wiring diagrams for all circuits. Chassis And Suspension: Frame inspection, front fork service (oil change, seal replacement), rear shock absorber adjustment and overhaul, steering head bearing service. Brakes: Front and rear brake caliper overhaul, master cylinder service, brake line replacement, bleeding procedures, pad and disc inspection and replacement. Cooling System: Radiator, coolant hoses, thermostat, water pump, and coolant flush and refill procedures. Exhaust System: Exhaust pipe inspection, muffler, and lambda sensor (if applicable). Bodywork And Trim: Fairing removal and installation, seat, fuel tank, fenders, and other cosmetic components. Wheels And Tires: Wheel bearing inspection and replacement, tire pressure, and mounting/balancing procedures. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake fluid checks, coolant level checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), and problem isolation techniques. Engine Rebuild: Detailed instructions for engine disassembly, inspection of internal components, reassembly, and break-in procedures. Suspension And Steering Overhaul: Fork seal replacement, shock absorber rebuild, steering stem bearing replacement. Brake System Overhaul: Caliper rebuild, master cylinder replacement, line bleeding. Electrical Diagnostics And Repair: Wiring diagram interpretation, component testing, fault finding for lighting, ignition, charging, and starter systems. Fuel System Cleaning And Adjustment: Injector cleaning, throttle body synchronization, sensor testing. Technical Depth Depth Of Information: Provides detailed specifications, torque values, clearance measurements, diagnostic procedures, and step-by-step repair instructions suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Readability: High-resolution, fully searchable text and clear, legible diagrams for easy printing and on-screen viewing. Binding Type Binding: Not Applicable (Digital PDF Download) Paper Type Paper Quality: Not Applicable (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, 8-valve, DOHC, 90-degree V-twin Displacement: 647cc Bore X Stroke: 81.5 mm x 62 mm Compression Ratio: 11.3:1 Max Power: Approximately 80 HP (59.6 kW) @ 9000 rpm (Varies slightly by model year and specific variant) Max Torque: Approximately 63 Nm (46.5 lb-ft) @ 7000 rpm (Varies slightly by model year and specific variant) Performance Top Speed: Estimated 210+ km/h (130+ mph) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies Fuel Type: Unleaded gasoline, minimum 91 octane Fuel Tank Capacity: Approximately 17 Liters (4.5 US gal) 🔧 Transmission Standard Transmission Type: Constant-mesh, 6-speed Clutch Type: Wet, multi-plate Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approximately 2100 mm (82.7 in) Width: Approximately 750 mm (29.5 in) Height: Approximately 1100 mm (43.3 in) Wheelbase: Approximately...
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Tipo: Motorcycle
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Sku: 80139
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Hyosung Comet 650 S R All Service Repair ManualHyosung Comet 650 S R All Service Repair ManualHyosung Comet 650 S R All Service Repair Manual
The Comet 650 S R is a sportbike renowned for its potent 647cc liquid-cooled, 90-degree V-twin engine, delivering approximately 80 horsepower and 63 Nm of torque. This performance is housed within a steel trellis frame, offering a balance of agility and stability for both spirited riding and everyday commuting. With its aggressive styling, capable handling, and competitive pricing, the Comet 650 S R has established itself as a compelling option in the mid-sized sportbike market, appealing to riders seeking a blend of performance and value. This comprehensive service and repair manual provides detailed information for the maintenance, diagnostics, and repair of the Comet 650 S R. It covers all essential systems, including the engine, fuel system, transmission, electrical components, chassis, suspension, and brakes. Within its extensive pages, you will find step-by-step procedures for routine maintenance, engine rebuilds, electrical diagnostics, and component overhauls, along with crucial technical specifications and troubleshooting guidance. This manual is an indispensable resource for owners, technicians, and mechanics aiming to ensure the optimal performance and longevity of their Comet 650 S R.
🏷️ Basic Information
Identification
Make:
Hyosung
Model:
Comet 650 S R
Product Type:
Service and Repair Manual
👋 Introduction
Market Position
Motorcycle Segment:
Sportbike / Naked Sportbike
Competitive Analysis
Competitors:
Directly competes with other mid-sized naked and faired sportbikes from manufacturers like Kawasaki (Ninja 650/ER-6n), Suzuki (SV650), Yamaha (FZ6/MT-07), and Honda (CB500F/CBR500R).
Key Features
Design Philosophy:
Offers a performance-oriented V-twin engine in a sporty chassis, providing a balance of power, handling, and aggressive styling at a competitive price point.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive service, repair, diagnostics, and maintenance for Hyosung Comet 650 S and R models.
Page Count
Estimated Page Count:
400-600 pages (typical for this class of motorcycle manual)
Manual Type
Manual Type:
Factory-level Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of the 650cc V-twin engine, including cylinder head, valve train, crankshaft, piston, connecting rods, lubrication system, cooling system, and fuel injection.
Fuel System:
EFI system diagnostics, fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT, ECT), and emissions control.
Transmission:
Clutch operation, gear shifting mechanism, gearbox internals, lubrication, and troubleshooting.
Electrical System:
Battery, charging system (stator, regulator/rectifier), ignition system (ECU, coils, spark plugs), lighting, starter motor, and wiring diagrams for all circuits.
Chassis And Suspension:
Frame inspection, front fork service (oil change, seal replacement), rear shock absorber adjustment and overhaul, steering head bearing service.
Brakes:
Front and rear brake caliper overhaul, master cylinder service, brake line replacement, bleeding procedures, pad and disc inspection and replacement.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, and coolant flush and refill procedures.
Exhaust System:
Exhaust pipe inspection, muffler, and lambda sensor (if applicable).
Bodywork And Trim:
Fairing removal and installation, seat, fuel tank, fenders, and other cosmetic components.
Wheels And Tires:
Wheel bearing inspection and replacement, tire pressure, and mounting/balancing procedures.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake fluid checks, coolant level checks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable), and problem isolation techniques.
Engine Rebuild:
Detailed instructions for engine disassembly, inspection of internal components, reassembly, and break-in procedures.
Suspension And Steering Overhaul:
Fork seal replacement, shock absorber rebuild, steering stem bearing replacement.
Brake System Overhaul:
Caliper rebuild, master cylinder replacement, line bleeding.
Electrical Diagnostics And Repair:
Wiring diagram interpretation, component testing, fault finding for lighting, ignition, charging, and starter systems.
Fuel System Cleaning And Adjustment:
Injector cleaning, throttle body synchronization, sensor testing.
Technical Depth
Depth Of Information:
Provides detailed specifications, torque values, clearance measurements, diagnostic procedures, and step-by-step repair instructions suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Readability:
High-resolution, fully searchable text and clear, legible diagrams for easy printing and on-screen viewing.
Binding Type
Binding:
Not Applicable (Digital PDF Download)
Paper Type
Paper Quality:
Not Applicable (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, 8-valve, DOHC, 90-degree V-twin
Displacement:
647cc
Bore X Stroke:
81.5 mm x 62 mm
Compression Ratio:
11.3:1
Max Power:
Approximately 80 HP (59.6 kW) @ 9000 rpm (Varies slightly by model year and specific variant)
Max Torque:
Approximately 63 Nm (46.5 lb-ft) @ 7000 rpm (Varies slightly by model year and specific variant)
Performance
Top Speed:
Estimated 210+ km/h (130+ mph)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies
Fuel Type:
Unleaded gasoline, minimum 91 octane
Fuel Tank Capacity:
Approximately 17 Liters (4.5 US gal)
🔧 Transmission
Standard
Transmission Type:
Constant-mesh, 6-speed
Clutch Type:
Wet, multi-plate
Features
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
Approximately 2100 mm (82.7 in)
Width:
Approximately 750 mm (29.5 in)
Height:
Approximately 1100 mm (43.3 in)
Wheelbase:
Approximately 1445 mm (56.9 in)
Weights
Dry Weight:
Approximately 170-180 kg (375-397 lbs) (Varies by specific model and equipment)
Wet Weight:
Approximately 190-200 kg (419-441 lbs) (Varies by specific model and equipment)
🛡️ Safety Features
Ratings
Braking System:
Dual hydraulic discs front, single hydraulic disc rear. ABS may be optional on certain model years/trims.
Active Features
Lighting:
Halogen headlight, LED taillight, standard turn signals.
Passive Features
Frame Construction:
Steel trellis frame providing rigidity and handling characteristics.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital/Analog combination instrument cluster featuring speedometer, tachometer, odometer, trip meters, fuel gauge, and indicator lights. Specific features may vary by model year.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an optional feature on some Comet 650 S R models.
Connectivity
ECU Control:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and other engine parameters. Diagnostic capabilities are covered in the manual.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first.
Oil Filter Replacement:
At each engine oil change.
Air Filter Cleaning Or Replacement:
Every 6,000 km (3,700 miles) or as needed based on operating conditions. Replacement recommended every 12,000 km (7,500 miles).
Spark Plug Inspection And Replacement:
Inspect every 6,000 km (3,700 miles), replace every 12,000 km (7,500 miles).
Valve Clearance Check:
Every 12,000 km (7,500 miles).
Coolant Flush And Replacement:
Every 24,000 km (15,000 miles) or 24 months.
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil.
Engine Oil Capacity:
Approximately 3.0 Liters (3.2 US qt) with filter change.
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water. Color may vary by manufacturer, but often green or orange.
Brake Fluid Type:
DOT 4
Fork Oil Type:
SAE 10W (Specific type and amount detailed in the manual)
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, fork seals, and clutch plates are typical wear items that may require replacement over time.
Electrical Components:
Some earlier models reported potential issues with the regulator/rectifier. Regular checks of the charging system are advisable.
Engine Performance Quirks:
Ensure proper synchronization of throttle bodies and clean injectors for optimal performance, especially at higher mileage.
📚 Vehicle History
Brand Heritage
Manufacturer:
Hyosung Motors & Marine Machinery (now S&T Motors, later rebranded to KR Mobility).
Model Evolution
Introduction Year:
The Comet 650 platform, including the GT650 naked and GT650R faired variants, was introduced in the early 2000s, with the Comet 650 S R representing specific styling and configuration updates over the years.
Production
Manufacturing Origin:
South Korea
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Hyosung Comet 650 platform is generally recognized for offering strong value for money within its performance segment, providing a capable and engaging riding experience.
Ratings
Performance Segment Analysis:
Considered a strong contender for riders seeking a sportbike experience without the premium price tag of some Japanese or European competitors. Known for its robust V-twin motor.
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