This comprehensive Hyundai Forklift Truck 35D/40D/45D-7, 35DS/40DS/45DS-7 Service Repair Manual is your go-to resource for maintaining and repairing your forklift. It provides detailed instructions and diagrams for a wide range of tasks.

The manual is organized into eight sections, covering every aspect of your forklift:

**Section 1: General** starts with safety guidelines, crucial for working with heavy machinery. It continues with detailed specifications for your model and a schedule for regular replacement parts.

**Section 2: Removal and Installation of Unit** guides you through the process of disassembling and reassembling major components of the forklift.

**Section 3: Power Train System** dives deep into the structure and operation of your forklift's powertrain. You'll find troubleshooting tips, as well as step-by-step instructions for disassembly and reassembly.

**Section 4: Brake System** focuses on the critical safety aspect of your forklift. It covers the structure and function of the brake system, provides checks and troubleshooting steps, and guides you through testing and adjusting your brakes.

**Section 5: Steering System** analyzes the structure and operation of the steering system. You'll learn how to conduct operational checks, troubleshoot issues, and disassemble and reassemble the system.

**Section 6: Hydraulic System** explains the complex hydraulic system that powers your forklift. The manual provides thorough information on structure, operation, checks, troubleshooting, and disassembly/assembly of the system.

**Section 7: Electric System** is a valuable resource for understanding the electrical components of your forklift. It covers component location, electrical circuits, specifications, connector destinations, and troubleshooting methods.

**Section 8: Mast** focuses on the mast, which is essential for lifting and moving loads. You'll find information on structure, operational checks, troubleshooting, adjustments, and the process of removing and reinstalling the mast.

With its clear instructions, diagrams, and comprehensive coverage, this manual empowers you to tackle repairs confidently, saving time and money.

The Hyundai Forklift Truck 35D/40D/45D-7 and 35DS/40DS/45DS-7 series represents a range of robust and dependable diesel and LPG-powered forklift trucks designed for heavy-duty material handling applications. These forklifts are renowned for their power, durability, and efficiency, making them ideal for demanding environments such as warehouses, distribution centers, and manufacturing facilities. The 35D/40D/45D-7 models are powered by diesel engines, while the 35DS/40DS/45DS-7 models utilize LPG engines. Both series offer a variety of lifting capacities ranging from 3.5 tons to 4.5 tons, providing flexibility to address diverse material handling needs.

Key features of these forklift trucks include powerful and fuel-efficient engines, robust transmissions, and durable hydraulic systems. Their ergonomic design ensures operator comfort and productivity, while their safety features contribute to a secure working environment. The Hyundai forklift trucks feature a spacious operator cabin with a comfortable seat, intuitive controls, and excellent visibility, enabling operators to work efficiently and safely for extended periods. These forklifts are also equipped with advanced safety features such as emergency stop buttons, load capacity indicators, and a comprehensive safety system designed to minimize accidents and operator injuries. The availability of various mast options, tire types, and optional attachments provides customization options for specific application requirements, further enhancing their versatility and adapting them to diverse work environments.