Hyundai TERRACAN Service Repair Workshop Manual 2001-2007

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🏷️ Basic Information Identification Make: Hyundai Model: Terracan Generation Generation Name: First Generation (First Facelift) Codes Chassis Code: HP (Korea), P33 (Export) 👋 Introduction Market Position Vehicle Segment: Mid-size SUV / Sport Utility Vehicle Target Audience: Consumers seeking a rugged, capable, and versatile SUV for various terrains and family use. Competitive Analysis Key Competitors: Ford Explorer, Toyota 4Runner, Jeep Grand Cherokee, Nissan Pathfinder, Mitsubishi Montero Sport. Key Features Manual Value Proposition: Provides dealership-level repair information for DIY enthusiasts, saving on labor costs. Manual Delivery: Instant download, eliminating shipping costs and wait times. 📋 Manual Details Coverage Areas Model Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Trim Levels Covered: All Models Page Count Estimated Page Count: High (Specific count not provided, but described as comprehensive 'A-Z') Manual Type Manual Classification: Service and Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, timing belt/chain, pistons, rings, crankshaft, camshafts, cylinder heads, valve train, lubrication system, cooling system. Engine Electrical: Ignition system, fuel injection system, starting system, charging system, engine control module (ECM) diagnostics, sensor identification and testing. Transmission Manual: Manual transmission disassembly, inspection, repair, clutch system, gearshift mechanism. Transmission Automatic: Automatic transmission operation, disassembly, inspection, repair, torque converter, valve body, hydraulic control system. Drivetrain: Four-wheel drive system (Part-time 4WD or full-time 4WD depending on model), transfer case, differentials (front and rear), drive shafts, CV joints. Suspension Steering: Front independent suspension (e.g., double wishbone), rear solid axle (often with coil springs), shock absorbers, springs, control arms, bushings, steering system, power steering pump, steering rack/box. Brakes: Front and rear brake systems (disc/drum or disc/disc), anti-lock braking system (ABS) components and diagnostics, brake lines, master cylinder, calipers, pads, rotors. Electrical Chassis: Lighting system, power windows, central locking, wipers, horn, interior controls, body control module (BCM) functions. Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, seals, hinges, latches. Body Interior: Seats, dashboard, trim panels, headliner, carpets, seat belts, airbag system components and diagnostics. HVAC: Heating, ventilation, and air conditioning system (HVAC) components, refrigerant cycle, blower motor, evaporator, condenser, climate control unit. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, evaporative emission control (EVAP) system. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake inspections, tire rotation, battery maintenance. Diagnostic Procedures: Troubleshooting common symptoms, diagnostic trouble codes (DTCs) interpretation, wiring diagram usage, component testing methods. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all covered systems. Wiring Schematics: Comprehensive wiring diagrams for all electrical systems, including component locations and connector pinouts. Specifications Data: Torque specifications for fasteners, fluid capacities, component tolerances, electrical values, diagnostic parameters. Technical Depth Repair Scope: Complete repair and overhaul procedures for all vehicle systems (A-Z). Diagnostic Capability: Advanced diagnostics, including interpretation of sensor data, diagnostic trouble codes, and component-level testing. Instruction Detail: Factory highly detailed instructions with step-by-step guidance. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printable Pages: All pages are printable. Image Resolution: Allows for image blow-up and printing of enlarged copies. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) Compatibility Operating Systems: Windows 7, Vista 32/64, XP, ME, 98, NT, 2000, Mac compatible. Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Petrol Engine Code Petrol: G6CU (3.5L V6) Engine Type Petrol: 6-cylinder, V-configuration Displacement Petrol: 3.5 liters (3470 cc) Bore X Stroke Petrol: 91.0 mm x 88.0 mm (approx.) Compression Ratio Petrol: 9.4:1 (approx.) Horsepower Petrol: Approx. 195-205 hp @ 5500 rpm (depending on year/market) Torque Petrol: Approx. 217-224 lb-ft @ 3000-3500 rpm (depending on year/market) Fuel System Petrol: Electronic Fuel Injection (MPI - Multi-Point Injection) Primary Engine Diesel Engine Code Diesel: D4BH (2.5L Turbo Diesel), D4BF (2.5L Turbo Diesel) Engine Type Diesel: 4-cylinder, Inline, Turbocharged Diesel Displacement Diesel: 2.5 liters (2476 cc) Bore X Stroke Diesel: 91.1 mm x 95.0 mm (approx.) Compression Ratio Diesel: 20.0:1 (approx.) Horsepower Diesel: Approx. 105-115 hp @ 3800 rpm (depending on year/market) Torque Diesel: Approx. 181-191 lb-ft @ 2000-2600 rpm (depending on year/market) Fuel System Diesel: Indirect Injection (IDI) or Direct Injection (DI) with Turbocharger 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 4-speed Automatic Transmission (with overdrive) Features Transfer Case Type: Part-time 4WD (e.g., 2H, 4H, 4L) or Full-time 4WD with lockable center differential depending on market and trim. 📐 Dimensions Exterior Length: Approx. 4,705 mm (185.2 in) Width: Approx. 1,820 mm (71.7 in) Height: Approx. 1,795 mm (70.7 in) Wheelbase: Approx. 2,750 mm (108.3 in) Weights Curb Weight: Approx. 1,900 - 2,100 kg (4,189 - 4,630 lbs) depending on engine and configuration Gross Vehicle Weight Rating Gvw: Approx. 2,700 kg (5,952 lbs) (varies) 🛡️ Safety Features Ratings...

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Tipo: Car

Fabricante:

Sku: 290644

Coleções: ALL Hyundai

Disponibilidade: Em estoque

Tag: 2001 2002 2003 2004 2005 2006 2007 Car Cars Hyundai TERRACAN

Variantes do produto

Description

🏷️ Basic Information

Identification

Make:

Hyundai

Model:

Terracan

Generation

Generation Name:

First Generation (First Facelift)

Codes

Chassis Code:

HP (Korea), P33 (Export)

👋 Introduction

Market Position

Vehicle Segment:

Mid-size SUV / Sport Utility Vehicle

Target Audience:

Consumers seeking a rugged, capable, and versatile SUV for various terrains and family use.

Competitive Analysis

Key Competitors:

Ford Explorer, Toyota 4Runner, Jeep Grand Cherokee, Nissan Pathfinder, Mitsubishi Montero Sport.

Key Features

Manual Value Proposition:

Provides dealership-level repair information for DIY enthusiasts, saving on labor costs.

Manual Delivery:

Instant download, eliminating shipping costs and wait times.

📋 Manual Details

Coverage Areas

Model Years Covered:

2001, 2002, 2003, 2004, 2005, 2006, 2007

Trim Levels Covered:

All Models

Page Count

Estimated Page Count:

High (Specific count not provided, but described as comprehensive 'A-Z')

Manual Type

Manual Classification:

Service and Repair Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, timing belt/chain, pistons, rings, crankshaft, camshafts, cylinder heads, valve train, lubrication system, cooling system.

Engine Electrical:

Ignition system, fuel injection system, starting system, charging system, engine control module (ECM) diagnostics, sensor identification and testing.

Transmission Manual:

Manual transmission disassembly, inspection, repair, clutch system, gearshift mechanism.

Transmission Automatic:

Automatic transmission operation, disassembly, inspection, repair, torque converter, valve body, hydraulic control system.

Drivetrain:

Four-wheel drive system (Part-time 4WD or full-time 4WD depending on model), transfer case, differentials (front and rear), drive shafts, CV joints.

Suspension Steering:

Front independent suspension (e.g., double wishbone), rear solid axle (often with coil springs), shock absorbers, springs, control arms, bushings, steering system, power steering pump, steering rack/box.

Brakes:

Front and rear brake systems (disc/drum or disc/disc), anti-lock braking system (ABS) components and diagnostics, brake lines, master cylinder, calipers, pads, rotors.

Electrical Chassis:

Lighting system, power windows, central locking, wipers, horn, interior controls, body control module (BCM) functions.

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, glass, seals, hinges, latches.

Body Interior:

Seats, dashboard, trim panels, headliner, carpets, seat belts, airbag system components and diagnostics.

HVAC:

Heating, ventilation, and air conditioning system (HVAC) components, refrigerant cycle, blower motor, evaporator, condenser, climate control unit.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, evaporative emission control (EVAP) system.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors.

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake inspections, tire rotation, battery maintenance.

Diagnostic Procedures:

Troubleshooting common symptoms, diagnostic trouble codes (DTCs) interpretation, wiring diagram usage, component testing methods.

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment for all covered systems.

Wiring Schematics:

Comprehensive wiring diagrams for all electrical systems, including component locations and connector pinouts.

Specifications Data:

Torque specifications for fasteners, fluid capacities, component tolerances, electrical values, diagnostic parameters.

Technical Depth

Repair Scope:

Complete repair and overhaul procedures for all vehicle systems (A-Z).

Diagnostic Capability:

Advanced diagnostics, including interpretation of sensor data, diagnostic trouble codes, and component-level testing.

Instruction Detail:

Factory highly detailed instructions with step-by-step guidance.

📊 Manual Specifications

File Format

Digital Format:

Print Quality

Printable Pages:

All pages are printable.

Image Resolution:

Allows for image blow-up and printing of enlarged copies.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

Compatibility

Operating Systems:

Windows 7, Vista 32/64, XP, ME, 98, NT, 2000, Mac compatible.

Software Requirements:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine Petrol

Engine Code Petrol:

G6CU (3.5L V6)

Engine Type Petrol:

6-cylinder, V-configuration

Displacement Petrol:

3.5 liters (3470 cc)

Bore X Stroke Petrol:

91.0 mm x 88.0 mm (approx.)

Compression Ratio Petrol:

9.4:1 (approx.)

Horsepower Petrol:

Approx. 195-205 hp @ 5500 rpm (depending on year/market)

Torque Petrol:

Approx. 217-224 lb-ft @ 3000-3500 rpm (depending on year/market)

Fuel System Petrol:

Electronic Fuel Injection (MPI - Multi-Point Injection)

Primary Engine Diesel

Engine Code Diesel:

D4BH (2.5L Turbo Diesel), D4BF (2.5L Turbo Diesel)

Engine Type Diesel:

4-cylinder, Inline, Turbocharged Diesel

Displacement Diesel:

2.5 liters (2476 cc)

Bore X Stroke Diesel:

91.1 mm x 95.0 mm (approx.)

Compression Ratio Diesel:

20.0:1 (approx.)

Horsepower Diesel:

Approx. 105-115 hp @ 3800 rpm (depending on year/market)

Torque Diesel:

Approx. 181-191 lb-ft @ 2000-2600 rpm (depending on year/market)

Fuel System Diesel:

Indirect Injection (IDI) or Direct Injection (DI) with Turbocharger

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual Transmission

Optional

Optional Transmission Type:

4-speed Automatic Transmission (with overdrive)

Features

Transfer Case Type:

Part-time 4WD (e.g., 2H, 4H, 4L) or Full-time 4WD with lockable center differential depending on market and trim.

📐 Dimensions

Exterior

Length:

Approx. 4,705 mm (185.2 in)

Width:

Approx. 1,820 mm (71.7 in)

Height:

Approx. 1,795 mm (70.7 in)

Wheelbase:

Approx. 2,750 mm (108.3 in)

Weights

Curb Weight:

Approx. 1,900 - 2,100 kg (4,189 - 4,630 lbs) depending on engine and configuration

Gross Vehicle Weight Rating Gvw:

Approx. 2,700 kg (5,952 lbs) (varies)

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Not directly rated for this specific generation/model by NHTSA in all markets, but typically designed to meet standards of its era.

IIHS Moderate Overlap Front:

Not specifically rated by IIHS for this generation/model in all markets.

Active Features

Standard on most models/trims.

Traction Control TCS:

Optional on some later models.

Passive Features

Airbags Front:

Driver and front passenger airbags.

Seat Belts:

Three-point seat belts with pretensioners for front seats.

Rollover Protection:

Reinforced chassis and body structure, typical for SUVs of its class.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, optional premium audio systems with multiple speakers.

Navigation:

Optional GPS navigation system available on some higher trim levels or later models.

Driver Assistance

Parking Assist:

Rear parking sensors (optional on later models).

Connectivity

Auxiliary Input:

Standard 3.5mm auxiliary input jack for audio devices (on later models/updated head units).

Usb Port:

Rarely equipped from factory, typically aftermarket addition.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (refer to manual for exact specification).

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Fuel Filter Petrol:

Replace every 30,000 - 60,000 miles (48,000 - 96,000 km).

Fuel Filter Diesel:

Replace every 15,000 - 30,000 miles (24,000 - 48,000 km).

Spark Plugs Petrol:

Replace every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on plug type (e.g., iridium).

Timing Belt Petrol:

Replace every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years (critical component for interference engines).

Fluid Specifications

Engine Oil Type Petrol:

API SJ or higher, SAE 5W-30 or 10W-30 viscosity (consult manual for exact recommendation).

Engine Oil Type Diesel:

API CI-4 or ACEA E3/E5, SAE 15W-40 viscosity recommended (consult manual).

Transmission Fluid Automatic:

Hyundai/Kia SPII/SPIII or Dexron-III equivalent.

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil (SAE 75W-90 or 75W-85 viscosity, check manual).

Coolant:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific color/type.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Issues Petrol Engine:

Timing belt failure (if not replaced on schedule), potential oil leaks from valve covers or oil pan, occasional sensor failures (e.g., MAF, O2).

Common Issues Diesel Engine:

Glow plug issues, injector pump wear, turbocharger wear, exhaust manifold cracking (less common but possible).

Common Issues Transmission:

Automatic transmission torque converter shudder, manual clutch wear, transfer case seal leaks.

Common Issues Suspension Steering:

Worn ball joints, tie rod ends, control arm bushings, leaking power steering hoses/pump.

Common Issues Brakes:

Warped brake rotors, seized brake calipers, worn brake pads.

Common Issues Electrical:

Window regulator failures, central locking issues, corrosion in electrical connectors (especially in humid climates).

📚 Vehicle History

Brand Heritage

Hyundai SUV Lineage:

Part of Hyundai's expansion into the SUV market following models like the Galloper (a rebadged Mitsubishi Pajero).

Model Evolution

Platform Basis:

Based on the Mitsubishi Pajero/Montero platform (first generation).

Facelifts:

Received a significant facelift for the 2005 model year, updating styling, interior, and often powertrain options.

Production

Production Period:

2001-2007

Manufacturing Locations:

South Korea (primarily Ulsan)

🏆 Awards & Recognition

Recognitions

Segment Awards:

No major widely publicized awards specific to the Terracan in major automotive publications, but known for its value and off-road capability relative to its price point.