Iveco Stralis AS Euro 4 5 & 18 44T Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012 2013
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🏷️ Basic Information Identification Make: Iveco Model: Stralis AS Model Variant: AS Euro 4, AS Euro 5, AS 18 44T Production Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Euro Standard: Euro 4, Euro 5 👋 Introduction Market Position Segment: Heavy-duty commercial truck Target Audience: Fleet owners, truck owner-operators, maintenance workshops, Iveco dealerships, technicians Competitive Analysis Competitors: Other heavy-duty truck manufacturers such as Volvo (FH, FM), Scania (R, G), MAN (TGX, TGS), Mercedes-Benz (Actros, Arocs), DAF (XF, CF) Key Features Value Proposition: Cost savings on repairs, simplified maintenance, enhanced vehicle uptime, accurate diagnostic information, comprehensive coverage for all major systems. Platform Compatibility: Compatible with all PC & MAC computers, tablets, and smartphones, requiring only Adobe Reader. 📋 Manual Details Coverage Areas Systems Covered: Engine mechanicals, Engine management, Fuel system, Cooling system, Exhaust system, Clutch, Transmission (manual and automated manual), Drive axles, Suspension (front and rear), Steering system, Braking system (air brakes, ABS, EBS), Electrical system (12V and 24V), Lighting, Instrumentation, HVAC (heating, ventilation, and air conditioning), Bodywork (cab structure, interior trim, exterior panels), Chassis, Wheels and tires, Lubrication, Diagnostics Procedures Included: Routine maintenance, Scheduled servicing, Troubleshooting, Component diagnostics, Repair procedures (major and minor), Overhauling, Component replacement, Electrical circuit tracing, Wiring diagrams, Technical data, Specifications, Torque values, Special tools Page Count Estimated Page Count: Extensive (detailed indication not provided, but typical for complete workshop manuals for heavy trucks) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English (implied by product description and typical market availability) Format Format: Digital Downloadable (PDF) 📖 Manual Coverage Systems Covered Engine Variants: All engine variants for Stralis AS Euro 4 and Euro 5 (specific engine codes and displacements are highly detailed within the manual) Transmission Variants: All transmission types fitted to Stralis AS models (manual and automated manual transmissions like EuroTronic) Chassis Configurations: All chassis variants for the Stralis AS, including 4x2, 6x2, 8x4, and tractor units (44T Gross Combination Mass - GCM) Procedures Included Diagnostic Procedures: In-depth diagnostic procedures for all major systems, including engine control unit (ECU) fault codes and troubleshooting guides. Repair Procedures: Step-by-step repair instructions for virtually every component, from minor adjustments to major overhauls, supported by illustrations and diagrams. Maintenance Schedules: Comprehensive maintenance schedules outlining recommended service intervals for oil changes, filter replacements, inspections, and component checks. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced engine rebuilds and complex electrical system diagnostics. Suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchable: Yes (typically, PDF manuals are text-searchable for keywords and phrases) Print Quality Quality: High Quality (designed for clear reproduction of text, diagrams, and images) Printability: Full printability (allows users to print individual pages, chapters, or the entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Iveco Cursor engine range (specific displacements and configurations vary) Displacement Examples: Common displacements include 9.5L, 10.3L, and 13.0L for the Stralis range during this period. Specific models may use different configurations. Performance Horsepower Range: Typically ranging from 310 HP to over 560 HP depending on the specific engine and model configuration. Torque Range: Torque figures vary significantly, commonly from around 1200 Nm to over 2500 Nm for higher output engines. Fuel System Injection Type: Common Rail Direct Injection (CRDI) with high-pressure fuel pumps and electronically controlled injectors. Emission Control: Euro 4 and Euro 5 compliant, utilizing technologies such as Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF), and Selective Catalytic Reduction (SCR) with AdBlue for Euro 5. 🔧 Transmission Standard Type: Manual and Automated Manual Transmissions (AMT) Optional Automated Manual: Iveco EuroTronic 2 (e.g., ZF AS Tronic derivatives) is a prominent optional automated manual transmission. Features Gear Count: Commonly 12-speed or 16-speed transmissions (manual and automated). Clutch Type: Typically single-plate dry type for manual transmissions; automated versions feature clutch actuation systems. 📐 Dimensions Exterior Gvw Gcw: Various configurations, with the '18 44T' indicating an 18-tonne Gross Vehicle Weight (GVW) and 44-tonne Gross Combination Mass (GCM) for tractor units. Wheelbase: Variable depending on truck configuration (e.g., rigid or tractor unit, axle count). Weights Gvwr: Up to 18,000 kg for rigid configurations, with tractor units rated for up to 44,000 kg GCW. Curb Weight: Variable based on configuration, engine, and specifications. 🛡️ Safety Features Ratings Crash Testing: While specific global crash ratings for heavy trucks are less standardized than for passenger cars, the Stralis is designed to meet stringent European safety directives and ECE regulations for vehicle integrity and driver protection. Active Features Braking System: Advanced Air Braking System (ABS), Electronic Braking System (EBS) with features like Electronic Stability Program (ESP) in later models, Hill Start Aid (HSA). Driver Assistance: Optional Adaptive Cruise Control (ACC), Lane Departure Warning (LDW) systems available on some configurations. Passive Features Cab Construction:...
Other heavy-duty truck manufacturers such as Volvo (FH, FM), Scania (R, G), MAN (TGX, TGS), Mercedes-Benz (Actros, Arocs), DAF (XF, CF)
Key Features
Value Proposition:
Cost savings on repairs, simplified maintenance, enhanced vehicle uptime, accurate diagnostic information, comprehensive coverage for all major systems.
Platform Compatibility:
Compatible with all PC & MAC computers, tablets, and smartphones, requiring only Adobe Reader.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine mechanicals, Engine management, Fuel system, Cooling system, Exhaust system, Clutch, Transmission (manual and automated manual), Drive axles, Suspension (front and rear), Steering system, Braking system (air brakes, ABS, EBS), Electrical system (12V and 24V), Lighting, Instrumentation, HVAC (heating, ventilation, and air conditioning), Bodywork (cab structure, interior trim, exterior panels), Chassis, Wheels and tires, Lubrication, Diagnostics
Extensive (detailed indication not provided, but typical for complete workshop manuals for heavy trucks)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English (implied by product description and typical market availability)
Format
Format:
Digital Downloadable (PDF)
📖 Manual Coverage
Systems Covered
Engine Variants:
All engine variants for Stralis AS Euro 4 and Euro 5 (specific engine codes and displacements are highly detailed within the manual)
Transmission Variants:
All transmission types fitted to Stralis AS models (manual and automated manual transmissions like EuroTronic)
Chassis Configurations:
All chassis variants for the Stralis AS, including 4x2, 6x2, 8x4, and tractor units (44T Gross Combination Mass - GCM)
Procedures Included
Diagnostic Procedures:
In-depth diagnostic procedures for all major systems, including engine control unit (ECU) fault codes and troubleshooting guides.
Repair Procedures:
Step-by-step repair instructions for virtually every component, from minor adjustments to major overhauls, supported by illustrations and diagrams.
Maintenance Schedules:
Comprehensive maintenance schedules outlining recommended service intervals for oil changes, filter replacements, inspections, and component checks.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced engine rebuilds and complex electrical system diagnostics. Suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchable:
Yes (typically, PDF manuals are text-searchable for keywords and phrases)
Print Quality
Quality:
High Quality (designed for clear reproduction of text, diagrams, and images)
Printability:
Full printability (allows users to print individual pages, chapters, or the entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Iveco Cursor engine range (specific displacements and configurations vary)
Displacement Examples:
Common displacements include 9.5L, 10.3L, and 13.0L for the Stralis range during this period. Specific models may use different configurations.
Performance
Horsepower Range:
Typically ranging from 310 HP to over 560 HP depending on the specific engine and model configuration.
Torque Range:
Torque figures vary significantly, commonly from around 1200 Nm to over 2500 Nm for higher output engines.
Fuel System
Injection Type:
Common Rail Direct Injection (CRDI) with high-pressure fuel pumps and electronically controlled injectors.
Emission Control:
Euro 4 and Euro 5 compliant, utilizing technologies such as Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF), and Selective Catalytic Reduction (SCR) with AdBlue for Euro 5.
🔧 Transmission
Standard
Type:
Manual and Automated Manual Transmissions (AMT)
Optional
Automated Manual:
Iveco EuroTronic 2 (e.g., ZF AS Tronic derivatives) is a prominent optional automated manual transmission.
Features
Gear Count:
Commonly 12-speed or 16-speed transmissions (manual and automated).
Clutch Type:
Typically single-plate dry type for manual transmissions; automated versions feature clutch actuation systems.
📐 Dimensions
Exterior
Gvw Gcw:
Various configurations, with the '18 44T' indicating an 18-tonne Gross Vehicle Weight (GVW) and 44-tonne Gross Combination Mass (GCM) for tractor units.
Wheelbase:
Variable depending on truck configuration (e.g., rigid or tractor unit, axle count).
Weights
Gvwr:
Up to 18,000 kg for rigid configurations, with tractor units rated for up to 44,000 kg GCW.
Curb Weight:
Variable based on configuration, engine, and specifications.
🛡️ Safety Features
Ratings
Crash Testing:
While specific global crash ratings for heavy trucks are less standardized than for passenger cars, the Stralis is designed to meet stringent European safety directives and ECE regulations for vehicle integrity and driver protection.
Active Features
Braking System:
Advanced Air Braking System (ABS), Electronic Braking System (EBS) with features like Electronic Stability Program (ESP) in later models, Hill Start Aid (HSA).
Driver Assistance:
Optional Adaptive Cruise Control (ACC), Lane Departure Warning (LDW) systems available on some configurations.
Passive Features
Cab Construction:
Reinforced cab structure designed to absorb impact energy and protect occupants. Features like crumple zones and anti-intrusion bars.
Restraint Systems:
Seatbelts with pretensioners, driver and passenger airbags (optional/standard depending on market and configuration).
💡 Technology Features
Infotainment
Dashboard Display:
Includes a driver information display providing real-time data on fuel consumption, trip information, engine status, and system warnings.
Audio Systems:
Factory-fitted radio/CD players, with options for Bluetooth connectivity and auxiliary inputs.
Driver Assistance
Cruise Control:
Standard or optional cruise control for optimized fuel efficiency on highways.
Telematics:
Provisions for telematics systems for fleet management, GPS tracking, and remote diagnostics.
Connectivity
Diagnostic Ports:
OBD-II (On-Board Diagnostics) or proprietary diagnostic connectors for engine and vehicle system communication.
🔧 Maintenance
Service Intervals
Oil Change Interval Engine:
Typically between 60,000 km and 100,000 km or annually, depending on operating conditions and engine oil specification. Refer to manual for precise intervals based on service type.
Air Filter Replacement:
Recommended at specified mileage intervals or when indicated by the vehicle's air filter restriction sensor.
Fluid Specifications
Engine Oil Specification:
API CI-4, CI-4 Plus, CJ-4 or ACEA E6/E7/E9. Specific viscosity grades (e.g., 15W-40, 10W-40) depend on ambient temperature and manufacturer recommendation. Always consult the manual for the exact specification.
Coolant Type:
Long-life antifreeze coolant, typically OAT (Organic Acid Technology) based, meeting specific Iveco or industry standards (e.g., G12/G12+ equivalent).
Brake Fluid Type:
DOT 4 or DOT 5.1 synthetic brake fluid for air brake systems, or specific heavy-duty hydraulic fluids as recommended.
Known Issues
Emission System Issues:
Potential issues with DPF regeneration cycles, EGR valve clogging, and SCR system (AdBlue) faults, common in Euro 4/5 vehicles with high mileage or incorrect operating procedures.
Electrical System Faults:
Intermittent electrical faults can arise from damaged wiring, faulty sensors, or control module issues, requiring detailed diagnosis.
Clutch And Transmission Wear:
Wear on clutch components (especially in automated systems) and synchromesh on manual transmissions is a common maintenance item.
📚 Vehicle History
Brand Heritage
Origin:
Iveco (Industrial Vehicles Corporation) is an Italian brand with a long history in commercial vehicle manufacturing, tracing its roots back to Fiat Veicoli Industriali.
Model Evolution
Predecessor:
The Stralis range evolved from the earlier Iveco EuroStar and EuroTech heavy trucks.
Development Focus:
The Stralis was designed to be a versatile and efficient heavy truck, offering a balance of performance, fuel economy, and driver comfort, with a strong emphasis on modularity and Euro emissions compliance.
Production
Manufacturing Locations:
Iveco heavy trucks, including the Stralis, are manufactured in various plants globally, with significant production in Europe (e.g., Italy, Spain, Germany).
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Stralis has received numerous industry accolades over its production run, including 'Truck of the Year' awards in various European markets for specific iterations and upgrades. (Specific awards depend on the exact model year and variant)
Ratings
Fuel Efficiency:
Iveco has consistently focused on improving fuel efficiency in the Stralis range, often achieving competitive ratings within its segment.
Certifications
Emissions Standards:
Certified to meet Euro 4 and Euro 5 emission standards.
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