🏷️ Basic Information Identification Make: Iveco Model: Stralis AT AD Year: 2004 Codes Model Series Code: AT/AD Series (likely referring to specific configurations like Active Space, Active Day, etc.) 👋 Introduction Market Position Vehicle Segment: Heavy-duty commercial truck, designed for long-haul transport, regional distribution, and specialized applications. Positioned as a reliable and versatile workhorse in the European commercial vehicle market. Competitive Analysis Key Competitors: Competes with established brands such as Mercedes-Benz Actros, Volvo FH, Scania R-series, MAN TGX, and DAF XF during the 2004 model year. Key Features Stralis Advantages 2004: Known for its robust construction, fuel efficiency (depending on engine variant), comfortable and ergonomic cab design (AT AD configurations offer different levels of cab space and features), and advanced driver assistance systems for its time. Emphasis on durability and TCO (Total Cost of Ownership). 📋 Manual Details Coverage Areas Systems And Components Covered: Engine, Clutch, Gearbox, ZF Hydraulic Retarder (Intarder), Drive Shafts, Axles, Suspension, Wheels and Tires, Steering, Pneumatic System, Brakes, Body and Chassis, Scheduled Maintenance, Electrical/Electronic Systems Page Count Estimated Page Count: Extensive (typical for commercial vehicle service manuals, often several hundred to over a thousand pages, precise number not specified in product info) Manual Type Manual Type: Service Repair Manual Language Language: Italian Format Format: Downloadable Digital File 📖 Manual Coverage Systems Covered Engine Systems: Detailed coverage of engine diagnostics, repair, overhaul, and component replacement for various Stralis engine variants of the 2004 model year. Includes fuel injection systems, cooling systems, lubrication systems, and emission control systems. Transmission And Drivetrain: Comprehensive information on manual and automated manual transmissions, clutch operation and adjustment, drive shafts, differentials, and axle assemblies. Specific coverage for the ZF Hydraulic Retarder (Intarder) system, including its operation, maintenance, and repair. Chassis And Suspension: In-depth technical details on steering systems (including power steering), pneumatic suspension systems (air suspension), braking systems (including ABS/ASR), wheel alignment, and tire specifications. Covers body and chassis repair and maintenance. Electrical And Electronics: Extensive coverage of the vehicle's electrical system, including wiring diagrams, component testing, diagnostics for electronic control units (ECUs), lighting systems, and accessory electrical components. Procedures Included Maintenance Procedures: Detailed scheduled maintenance procedures and intervals, lubrication specifications, fluid types and capacities, filter replacement guidelines, and general upkeep for all covered systems. Diagnostic And Troubleshooting: Step-by-step diagnostic procedures for identifying and resolving common faults and issues across all vehicle systems. Includes symptom-based troubleshooting charts and diagnostic trouble codes (DTCs) where applicable. Repair And Overhaul: Comprehensive instructions for the repair, overhaul, and replacement of all major vehicle components and systems, from engine rebuilds to brake caliper servicing and electrical component replacement. Component Adjustment And Calibration: Guidance on adjusting and calibrating various components, such as clutch actuation, brake systems, suspension height, and engine control parameters. Technical Depth Diagnostic Capability: Advanced diagnostics, including troubleshooting specific electrical faults, ECU communication issues, and complex mechanical system failures. Likely references diagnostic tools and procedures specific to Iveco vehicles. Repair Complexity: Covers everything from basic fluid changes and filter replacements to full engine and transmission rebuilds, major component replacements, and intricate electrical system repairs. Information Detail Level: Highly detailed, providing torque specifications, clearance measurements, assembly sequences, special tool requirements, and troubleshooting flowcharts. 📊 Manual Specifications File Format File Format Details: Digital download, likely in PDF format for easy accessibility and searchability. Assumed to be a high-resolution, printable document. Print Quality Print Quality: Designed for professional use, implying clear diagrams, legible text, and accurate schematics suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Families: Likely includes variants from Iveco's Cursor engine range (e.g., Cursor 8, Cursor 10, Cursor 13), common in heavy-duty applications for this era. Specific engine displacement and configurations would vary by truck model and options. Performance Power And Torque Ranges: Power outputs typically range from approximately 310 hp to over 500 hp, with corresponding torque figures designed for heavy hauling. Exact specifications depend on the specific engine model and tune. Fuel System Fuel Injection Type: Commonly utilizes advanced common rail direct injection systems, providing precise fuel delivery for improved efficiency and emissions. 🔧 Transmission Standard Standard Transmission Type: Manual transmissions were prevalent, often with 16-speed configurations. Automated manual transmissions (e.g., EuroTronic) were also increasingly common. Optional Optional Transmission Types: Availability of automated manual transmissions (AMT) for enhanced driver comfort and fuel economy. Potential for specialized transmissions depending on application (e.g., off-road). Features Transmission Features: Includes synchronized gears, power take-off (PTO) options, and integration with the Intarder system for enhanced braking capabilities. 📐 Dimensions Exterior General Configuration: Available in various axle configurations (e.g., 4x2, 6x2, 6x4) and cab types (day cab, sleeper cab). Overall length, width, and height vary significantly based on configuration and body type (tractor unit vs. rigid truck). Weights Gross Vehicle Weight: Gross Vehicle Weights (GVW) typically range...
AT/AD Series (likely referring to specific configurations like Active Space, Active Day, etc.)
👋 Introduction
Market Position
Vehicle Segment:
Heavy-duty commercial truck, designed for long-haul transport, regional distribution, and specialized applications. Positioned as a reliable and versatile workhorse in the European commercial vehicle market.
Competitive Analysis
Key Competitors:
Competes with established brands such as Mercedes-Benz Actros, Volvo FH, Scania R-series, MAN TGX, and DAF XF during the 2004 model year.
Key Features
Stralis Advantages 2004:
Known for its robust construction, fuel efficiency (depending on engine variant), comfortable and ergonomic cab design (AT AD configurations offer different levels of cab space and features), and advanced driver assistance systems for its time. Emphasis on durability and TCO (Total Cost of Ownership).
📋 Manual Details
Coverage Areas
Systems And Components Covered:
Engine, Clutch, Gearbox, ZF Hydraulic Retarder (Intarder), Drive Shafts, Axles, Suspension, Wheels and Tires, Steering, Pneumatic System, Brakes, Body and Chassis, Scheduled Maintenance, Electrical/Electronic Systems
Page Count
Estimated Page Count:
Extensive (typical for commercial vehicle service manuals, often several hundred to over a thousand pages, precise number not specified in product info)
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
Italian
Format
Format:
Downloadable Digital File
📖 Manual Coverage
Systems Covered
Engine Systems:
Detailed coverage of engine diagnostics, repair, overhaul, and component replacement for various Stralis engine variants of the 2004 model year. Includes fuel injection systems, cooling systems, lubrication systems, and emission control systems.
Transmission And Drivetrain:
Comprehensive information on manual and automated manual transmissions, clutch operation and adjustment, drive shafts, differentials, and axle assemblies. Specific coverage for the ZF Hydraulic Retarder (Intarder) system, including its operation, maintenance, and repair.
Chassis And Suspension:
In-depth technical details on steering systems (including power steering), pneumatic suspension systems (air suspension), braking systems (including ABS/ASR), wheel alignment, and tire specifications. Covers body and chassis repair and maintenance.
Electrical And Electronics:
Extensive coverage of the vehicle's electrical system, including wiring diagrams, component testing, diagnostics for electronic control units (ECUs), lighting systems, and accessory electrical components.
Procedures Included
Maintenance Procedures:
Detailed scheduled maintenance procedures and intervals, lubrication specifications, fluid types and capacities, filter replacement guidelines, and general upkeep for all covered systems.
Diagnostic And Troubleshooting:
Step-by-step diagnostic procedures for identifying and resolving common faults and issues across all vehicle systems. Includes symptom-based troubleshooting charts and diagnostic trouble codes (DTCs) where applicable.
Repair And Overhaul:
Comprehensive instructions for the repair, overhaul, and replacement of all major vehicle components and systems, from engine rebuilds to brake caliper servicing and electrical component replacement.
Component Adjustment And Calibration:
Guidance on adjusting and calibrating various components, such as clutch actuation, brake systems, suspension height, and engine control parameters.
Technical Depth
Diagnostic Capability:
Advanced diagnostics, including troubleshooting specific electrical faults, ECU communication issues, and complex mechanical system failures. Likely references diagnostic tools and procedures specific to Iveco vehicles.
Repair Complexity:
Covers everything from basic fluid changes and filter replacements to full engine and transmission rebuilds, major component replacements, and intricate electrical system repairs.
Information Detail Level:
Highly detailed, providing torque specifications, clearance measurements, assembly sequences, special tool requirements, and troubleshooting flowcharts.
📊 Manual Specifications
File Format
File Format Details:
Digital download, likely in PDF format for easy accessibility and searchability. Assumed to be a high-resolution, printable document.
Print Quality
Print Quality:
Designed for professional use, implying clear diagrams, legible text, and accurate schematics suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Families:
Likely includes variants from Iveco's Cursor engine range (e.g., Cursor 8, Cursor 10, Cursor 13), common in heavy-duty applications for this era. Specific engine displacement and configurations would vary by truck model and options.
Performance
Power And Torque Ranges:
Power outputs typically range from approximately 310 hp to over 500 hp, with corresponding torque figures designed for heavy hauling. Exact specifications depend on the specific engine model and tune.
Fuel System
Fuel Injection Type:
Commonly utilizes advanced common rail direct injection systems, providing precise fuel delivery for improved efficiency and emissions.
🔧 Transmission
Standard
Standard Transmission Type:
Manual transmissions were prevalent, often with 16-speed configurations. Automated manual transmissions (e.g., EuroTronic) were also increasingly common.
Optional
Optional Transmission Types:
Availability of automated manual transmissions (AMT) for enhanced driver comfort and fuel economy. Potential for specialized transmissions depending on application (e.g., off-road).
Features
Transmission Features:
Includes synchronized gears, power take-off (PTO) options, and integration with the Intarder system for enhanced braking capabilities.
📐 Dimensions
Exterior
General Configuration:
Available in various axle configurations (e.g., 4x2, 6x2, 6x4) and cab types (day cab, sleeper cab). Overall length, width, and height vary significantly based on configuration and body type (tractor unit vs. rigid truck).
Weights
Gross Vehicle Weight:
Gross Vehicle Weights (GVW) typically range from 18,000 kg to over 44,000 kg (or higher for specialized haulage) depending on national regulations and axle configurations.
🛡️ Safety Features
Ratings
Safety Certifications:
Conforms to European safety standards for heavy goods vehicles. Specific crash test ratings might not be publicly available in the same way as passenger cars, but compliance with ECE regulations is mandatory.
Active Features
Active Safety Systems:
Likely includes Anti-lock Braking System (ABS) and potentially Traction Control System (TCS) or ASR (Anti-Slip Regulation). Advanced Electronic Stability Control (ESC) might be an option on later models or specific configurations.
Passive Features
Passive Safety Features:
Reinforced cab structure, driver and passenger airbags (optional or standard depending on market and trim), seatbelt pre-tensioners, and impact-absorbing elements in the chassis and body.
💡 Technology Features
Infotainment
Cab Electronics 2004:
Basic infotainment systems for the era, likely including an analog or digital radio, CD player, and potentially a basic trip computer. More advanced features like navigation would have been optional extras.
Driver Assistance
Driver Assistance Systems Available:
ABS and potentially ASR are standard or common. The ZF Intarder is a significant driver assistance feature, enhancing braking control and reducing wear on service brakes. Cruise control would likely be an option.
Connectivity
Vehicle Diagnostics Connectivity:
The manual will cover diagnostic port protocols (likely OBD-II compliant to some extent, but with specific heavy-duty extensions) and procedures for connecting diagnostic equipment to read fault codes and monitor system parameters.
🔧 Maintenance
Service Intervals
Typical Oil Change Interval:
Intervals vary significantly based on engine, operating conditions, and oil quality. Typically between 30,000 km to 80,000 km or annually. The manual will provide precise intervals for specific engine variants and operating types (e.g., long haul vs. urban delivery).
Fluid Specifications
Engine Oil Specifications:
Commonly uses synthetic or semi-synthetic diesel engine oils meeting API CI-4/CI-4 PLUS, ACEA E4/E5/E7 specifications, and Iveco specific approvals (e.g., Iveco 18-1804 TLS-E). Viscosity grades like 10W-40 or 15W-40 are typical.
Coolant Specifications:
Requires a heavy-duty extended-life coolant (ELC) based on OAT (Organic Acid Technology) or P-HOAT (Phosphate Organic Acid Technology), typically a pink or red color. Glycol-based coolant with appropriate antifreeze protection is standard.
Transmission Fluid Specifications:
Manual transmissions typically use GL-4 or GL-5 rated gear oils. Automated manual transmissions often require specialized synthetic fluids. The Intarder would also have specific fluid requirements, likely a specialized hydraulic fluid.
Known Issues
Common Stresses And Wear Points:
As a heavy-duty truck, common wear points include clutch components, brake linings and discs, suspension bushings, drive shaft U-joints, and electrical connectors due to vibration and heavy loads. Engine-related issues could involve turbocharger wear or fuel injector problems if not properly maintained.
📚 Vehicle History
Brand Heritage
Iveco Truck History:
Iveco (Industrial Commercial Vehicles) is an Italian multinational vehicle manufacturer, established in 1975 as a merger of several European brands. It has a long history in commercial vehicle manufacturing, including a legacy in military and specialized vehicles.
Model Evolution
Stralis Development:
The Stralis model line was introduced in 2002 as a successor to the Iveco EuroStar and EuroTech. The 2004 model represents an early iteration, focusing on modularity, efficiency, and driver comfort, with AT and AD designations indicating specific cab and equipment packages.
Production
Manufacturing Locations:
Iveco Stralis vehicles are manufactured in various Iveco plants across Europe, including Italy, Spain, and Germany, depending on the specific configuration and component sourcing.
🏆 Awards & Recognition
Recognitions
Industry Awards Or Accolades:
The Iveco Stralis platform has received various industry recognitions over its lifespan for innovation, fuel efficiency, and design. Specific awards for the 2004 model year would require historical research but highlight its competitiveness in the heavy-duty truck segment.
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