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Jaguar X350 2003-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Jaguar Model: XJ (X350/X358) Model Variant: X350 / X358 Generation: Third Generation XJ Codes Chassis Code: X350 (2003-2007), X358 (2007-2009) 👋 Introduction Market Position Segment: Luxury Sedan Competitive Analysis Competitors: BMW 7 Series, Mercedes-Benz S-Class, Audi A8, Lexus LS Key Features Construction: Bonded aluminum monocoque chassis for weight reduction and rigidity. Suspension: Adaptive variable suspension (CATS) and optional air suspension for superior ride comfort and handling. Body Material: Revolutionary all-aluminum monocoque construction offering significant weight savings and improved chassis rigidity compared to previous steel-bodied Jaguars. 📋 Manual Details Coverage Areas Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Pages: Several Hundred (Specific number not provided, but described as 'hundreds of pages') Manual Type Type: Workshop Service Repair Manual (Official Factory) Language Language: English Format Delivery Method: Download File Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. 📖 Manual Coverage Systems Covered Mechanical Systems: Engine (all variants), Transmission (automatic), Drivetrain, Suspension (including air suspension), Steering, Brakes, Cooling System, Fuel System, Exhaust System, Body & Chassis Electrical Systems: Electrical system diagnostics, Wiring diagrams, Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instrumentation, Infotainment System, Climate Control Electronics, Safety Systems electronics Body And Interior: Body panel alignment, door and window mechanisms, seat adjustments, interior trim removal and installation, climate control system servicing (HVAC). Chassis And Suspension: Aluminum body construction, suspension component replacement (control arms, bushings, ball joints), air suspension system (compressor, lines, struts, sensors), wheel bearing replacement. Procedures Included Maintenance: Scheduled maintenance, Fluid changes (oil, coolant, brake, transmission), Filter replacements, Spark plug replacement, Belt inspection/replacement Repair: Engine rebuilds, Transmission overhaul, Suspension component replacement, Brake system repair, Body panel repair/replacement, Interior trim removal/installation, Electrical component diagnosis and replacement Troubleshooting: Diagnostic fault codes (DTCs), Symptom-based troubleshooting, Electrical system fault finding, Mechanical component troubleshooting Diagnostics: On-Board Diagnostics (OBD-II) system interpretation, specific Jaguar diagnostic codes, troubleshooting guides for various systems. Electrical Diagnostics: Troubleshooting electrical gremlins, diagnosing sensor failures, wiring harness repair, understanding CAN bus communication (where applicable). Technical Depth Depth: Complete factory-level detail, including disassembly, assembly, torque specifications, special tool requirements, diagnostic procedures, and component testing. Illustrations: Hundreds of photos and detailed illustrations, drawings, and enlarged insets for precise part identification and procedure guidance. 📊 Manual Specifications File Format Quality: High-quality PDF, searchable text Print Quality Printability: Printable without restriction, allowing for individual page or full manual printing. Binding Type Binding: Digital Download (Printable Format) Paper Type Paper: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Options: 3.0L V6 (AJ-V6), 4.2L V8 (AJ-V8), 4.2L Supercharged V8 (AJ-V8 SC) Performance Hp Range: 235 hp (3.0L V6) to 390 hp (4.2L Supercharged V8) Torque Range: 279 lb-ft (3.0L V6) to 405 lb-ft (4.2L Supercharged V8) Fuel System Injection Type: Sequential Port Fuel Injection (SPFI) Engine Codes V8 Engine Code: AJ-V8 Gen III V6 Engine Code: AJ-V6 🔧 Transmission Standard Transmission Type: 6-speed ZF 'Servoshift' automatic transmission (e.g., 6HP26) Optional Optional Transmissions: None for the specified model years. Primarily automatic. Features Shift Modes: Comfort, Sport, Manual override (J-gate shifter) 📐 Dimensions Exterior Wheelbase: Approximately 3030 mm (119.3 inches) Length: Approximately 5000-5120 mm (197-201.5 inches) Weights Curb Weight: Approximately 1700-1900 kg (3750-4190 lbs), depending on engine and configuration. 🛡️ Safety Features Ratings Crash Test Results: Generally good for its era, often achieving 4-star ratings in Euro NCAP for frontal impact. Active Features Braking System: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), Electronic Stability Control (ESC)/Dynamic Stability Control (DSC) Passive Features Airbags: Front airbags, Side airbags, Curtain airbags 💡 Technology Features Infotainment Audio System: Premium audio systems from Alpine or Harman Kardon, optional CD changer, navigation system. Driver Assistance Cruise Control: Adaptive cruise control available on some models. Connectivity Phone Integration: Bluetooth connectivity for hands-free calling (often optional or requiring an adapter). 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles or 12 months, whichever comes first (refer to manual for exact specification per engine). Fluid Specifications Engine Oil Spec: Refer to manual for specific viscosity (e.g., 5W-30, 5W-40) meeting Jaguar specifications (e.g., JLR.03.5004). Transmission Fluid Type: ZF Lifeguardfluid 5 (or equivalent specified by ZF for the 6HP26 transmission). Coolant Type: Ethylene Glycol based coolant, meeting Jaguar specifications (e.g., Jaguar Premium Coolant). Brake Fluid Type: DOT 3 or DOT 4, meeting Jaguar specifications. Known Issues Air Suspension: Potential leaks in air springs, compressor issues, or valve block failures, often due to age and mileage. Aluminum Corrosion: Corrosion around rivets and bonded joints in the aluminum body structure, particularly in salt-belt regions. Thermostat Housing: Cracking of the plastic thermostat housing, leading to coolant leaks. 📚 Vehicle History Brand Heritage Legacy: Jaguar has a long-standing reputation for luxury, performance, and elegant design in grand touring automobiles. Model Evolution X350 Introduction: The X350 represented a significant departure from its predecessor (X308) with its all-aluminum...
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Jaguar X350 2003-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJ (X350/X358)
Model Variant:
X350 / X358
Generation:
Third Generation XJ
Codes
Chassis Code:
X350 (2003-2007), X358 (2007-2009)
👋 Introduction
Market Position
Segment:
Luxury Sedan
Competitive Analysis
Competitors:
BMW 7 Series, Mercedes-Benz S-Class, Audi A8, Lexus LS
Key Features
Construction:
Bonded aluminum monocoque chassis for weight reduction and rigidity.
Suspension:
Adaptive variable suspension (CATS) and optional air suspension for superior ride comfort and handling.
Body Material:
Revolutionary all-aluminum monocoque construction offering significant weight savings and improved chassis rigidity compared to previous steel-bodied Jaguars.
📋 Manual Details
Coverage Areas
Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Page Count
Estimated Pages:
Several Hundred (Specific number not provided, but described as 'hundreds of pages')
Manual Type
Type:
Workshop Service Repair Manual (Official Factory)
Language
Language:
English
Format
Delivery Method:
Download
File Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
📖 Manual Coverage
Systems Covered
Mechanical Systems:
Engine (all variants), Transmission (automatic), Drivetrain, Suspension (including air suspension), Steering, Brakes, Cooling System, Fuel System, Exhaust System, Body & Chassis
Electrical Systems:
Electrical system diagnostics, Wiring diagrams, Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instrumentation, Infotainment System, Climate Control Electronics, Safety Systems electronics
Body And Interior:
Body panel alignment, door and window mechanisms, seat adjustments, interior trim removal and installation, climate control system servicing (HVAC).
Chassis And Suspension:
Aluminum body construction, suspension component replacement (control arms, bushings, ball joints), air suspension system (compressor, lines, struts, sensors), wheel bearing replacement.
Procedures Included
Maintenance:
Scheduled maintenance, Fluid changes (oil, coolant, brake, transmission), Filter replacements, Spark plug replacement, Belt inspection/replacement
Repair:
Engine rebuilds, Transmission overhaul, Suspension component replacement, Brake system repair, Body panel repair/replacement, Interior trim removal/installation, Electrical component diagnosis and replacement
Troubleshooting:
Diagnostic fault codes (DTCs), Symptom-based troubleshooting, Electrical system fault finding, Mechanical component troubleshooting
Diagnostics:
On-Board Diagnostics (OBD-II) system interpretation, specific Jaguar diagnostic codes, troubleshooting guides for various systems.
Electrical Diagnostics:
Troubleshooting electrical gremlins, diagnosing sensor failures, wiring harness repair, understanding CAN bus communication (where applicable).
Technical Depth
Depth:
Complete factory-level detail, including disassembly, assembly, torque specifications, special tool requirements, diagnostic procedures, and component testing.
Illustrations:
Hundreds of photos and detailed illustrations, drawings, and enlarged insets for precise part identification and procedure guidance.
📊 Manual Specifications
File Format
Quality:
High-quality PDF, searchable text
Print Quality
Printability:
Printable without restriction, allowing for individual page or full manual printing.
Binding Type
Binding:
Digital Download (Printable Format)
Paper Type
Paper:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.0L V6 (AJ-V6), 4.2L V8 (AJ-V8), 4.2L Supercharged V8 (AJ-V8 SC)
Performance
Hp Range:
235 hp (3.0L V6) to 390 hp (4.2L Supercharged V8)
Torque Range:
279 lb-ft (3.0L V6) to 405 lb-ft (4.2L Supercharged V8)
Fuel System
Injection Type:
Sequential Port Fuel Injection (SPFI)
Engine Codes
V8 Engine Code:
AJ-V8 Gen III
V6 Engine Code:
AJ-V6
🔧 Transmission
Standard
Transmission Type:
6-speed ZF 'Servoshift' automatic transmission (e.g., 6HP26)
Optional
Optional Transmissions:
None for the specified model years. Primarily automatic.
Features
Shift Modes:
Comfort, Sport, Manual override (J-gate shifter)
📐 Dimensions
Exterior
Wheelbase:
Approximately 3030 mm (119.3 inches)
Length:
Approximately 5000-5120 mm (197-201.5 inches)
Weights
Curb Weight:
Approximately 1700-1900 kg (3750-4190 lbs), depending on engine and configuration.
🛡️ Safety Features
Ratings
Crash Test Results:
Generally good for its era, often achieving 4-star ratings in Euro NCAP for frontal impact.
Active Features
Braking System:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA), Electronic Stability Control (ESC)/Dynamic Stability Control (DSC)
Passive Features
Airbags:
Front airbags, Side airbags, Curtain airbags
💡 Technology Features
Infotainment
Audio System:
Premium audio systems from Alpine or Harman Kardon, optional CD changer, navigation system.
Driver Assistance
Cruise Control:
Adaptive cruise control available on some models.
Connectivity
Phone Integration:
Bluetooth connectivity for hands-free calling (often optional or requiring an adapter).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or 12 months, whichever comes first (refer to manual for exact specification per engine).
Fluid Specifications
Engine Oil Spec:
Refer to manual for specific viscosity (e.g., 5W-30, 5W-40) meeting Jaguar specifications (e.g., JLR.03.5004).
Transmission Fluid Type:
ZF Lifeguardfluid 5 (or equivalent specified by ZF for the 6HP26 transmission).
Coolant Type:
Ethylene Glycol based coolant, meeting Jaguar specifications (e.g., Jaguar Premium Coolant).
Brake Fluid Type:
DOT 3 or DOT 4, meeting Jaguar specifications.
Known Issues
Air Suspension:
Potential leaks in air springs, compressor issues, or valve block failures, often due to age and mileage.
Aluminum Corrosion:
Corrosion around rivets and bonded joints in the aluminum body structure, particularly in salt-belt regions.
Thermostat Housing:
Cracking of the plastic thermostat housing, leading to coolant leaks.
📚 Vehicle History
Brand Heritage
Legacy:
Jaguar has a long-standing reputation for luxury, performance, and elegant design in grand touring automobiles.
Model Evolution
X350 Introduction:
The X350 represented a significant departure from its predecessor (X308) with its all-aluminum construction and modern styling.
Production
Manufacturing Plant:
Castle Bromwich, Birmingham, UK
🏆 Awards & Recognition
Recognitions
Design Awards:
The X350 design was generally praised for its modern interpretation of classic Jaguar styling, often winning accolades for its blend of elegance and sportiness.
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