Jeep CHEROKEE KJ 4X4 (RHD) 2005 Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee (KJ) Year: 2005 Drive Type: 4X4 Steering Side: Right-Hand Drive (RHD) Codes Chassis Code: KJ 👋 Introduction Market Position Segment: Compact SUV / Off-road focused utility vehicle. Target Audience: Owners and independent repair shops seeking detailed technical information for maintenance and repair of the Jeep Cherokee KJ. Competitive Analysis Competitors 2005: Ford Escape, Toyota RAV4, Honda CR-V, Nissan Xterra, Land Rover Freelander. Key Features Vehicle Off Road Capability: Renowned Jeep off-road prowess, available with robust 4x4 systems (Command-Trac, Select-Trac). Body On Frame: Traditional body-on-frame construction for durability and off-road strength. 📋 Manual Details Coverage Areas Main Coverage: Comprehensive Service and Repair Specific Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Emissions Page Count Estimated Pages: Approximately 2000-2500 pages (typical for a full service manual) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, overhaul procedures for 2.4L (EDT), 3.7L (KJ) engines, including timing, fuel injection, cooling, lubrication systems. Transmission: Service and repair for NV156/NV247 Command-Trac/Select-Trac NP242 transfer cases, and 42RLE automatic transmission, including valve body, torque converter, and cooler. Drivetrain: Front and rear axle service, differentials, driveshafts, CV joints, U-joints, wheel bearings. Suspension Steering: Front and rear suspension components (struts, shocks, control arms, linkages), power steering system, steering column, alignment specifications. Brakes: Disc brake service (front and rear), ABS system diagnosis and repair, brake fluid specifications, parking brake. Electrical Electronics: Wiring diagrams, component locations, fuse and relay information, starting and charging system, lighting, ignition system, instrument cluster, power accessories, immobilizer. HVAC: Air conditioning system diagnosis, repair, refrigerant handling, heater core, blower motor, climate controls. Body Chassis: Body panel repair, doors, latches, hinges, interior trim, glass, bumpers, frame components, corrosion protection. Emissions Control: Catalytic converter, O2 sensors, EGR system, evaporative emission control (EVAP), diagnostic trouble codes (DTCs) related to emissions. Procedures Included Diagnostics: Systematic troubleshooting guides, diagnostic flowcharts, symptom-based troubleshooting. Maintenance: Scheduled maintenance intervals, oil change procedures, filter replacement, fluid level checks, lubrication points. Repair: Step-by-step repair instructions for all major components and systems, including disassembly and reassembly. Overhaul: Complete engine and transmission rebuild procedures. Specifications: Torque specifications for all fasteners, clearances, pressures, electrical specifications. Technical Depth Depth: Comprehensive, covering routine maintenance to major component overhauls and advanced diagnostics. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear text and legible diagrams. Searchability: Fully searchable by keywords and component names. Print Quality Printable: Printable pages for convenience during workshop use. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: 2.4L DOHC (EDT - PowerTech Inline 4-cylinder) Engine Code V6: 3.7L SOHC V6 (KJ - PowerTech V6) Performance 2.4L Horsepower 2.4L: 150 hp @ 5800 rpm Torque 2.4L: 169 lb-ft @ 4000 rpm Performance 3.7L Horsepower 3.7L: 205 hp @ 5200 rpm Torque 3.7L: 235 lb-ft @ 4000 rpm Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Cooling Cooling System: Pressurized liquid cooling system Engine Oil Oil Type 2.4L: SAE 5W-30 (API Certified) Oil Type 3.7L: SAE 5W-30 or 10W-30 (API Certified) Oil Capacity 2.4L: 4.5 quarts (4.3 liters) with filter Oil Capacity 3.7L: 5.0 quarts (4.7 liters) with filter 🔧 Transmission Standard Transmission Type Gasoline: 5-Speed Manual (NSG370) Type V6: 4-Speed Automatic (42RLE) Optional Transmission Type: 4-Speed Automatic (42RLE) for 2.4L engine Features Transfer Case: NV156 (Command-Trac - Part-Time 4WD) or NV242 (Select-Trac - Full-Time 4WD) Fluid Specifications Auto Automatic Transmission Fluid: ATF+4 (Mopar P/N 05013457GA or equivalent) Fluid Specifications Manual Manual Transmission Fluid: API GL-4, SAE 75W-90 Synthetic Gear Oil Fluid Capacity Auto Automatic Transmission Capacity: Approximately 7.7 quarts (7.3 liters) for refill 📐 Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length: 175.0 inches (4445 mm) Width: 70.9 inches (1801 mm) Height: 69.1 inches (1755 mm) Weights Curb Weight Min: Approx. 3650 lbs (1656 kg) for 2.4L manual 4x4 Curb Weight Max: Approx. 3950 lbs (1792 kg) for 3.7L auto 4x4 Towing Capacity: Up to 2,000 lbs (907 kg) for 2.4L, Up to 3,500 lbs (1588 kg) for 3.7L (with optional tow package) 🛡️ Safety Features Ratings NHTSA Front Driver Impact: 4/5 Stars (2005 Model Year) NHTSA Front Passenger Impact: 4/5 Stars (2005 Model Year) NHTSA Side Driver Impact: 4/5 Stars (2005 Model Year) NHTSA Side Rear Passenger Impact: 4/5 Stars (2005 Model Year) IIHS Front Offset Crash Test: Good (2005 Model Year) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags Front: Driver and front-passenger airbags Airbags Side: Optional front-seat side airbags Seatbelts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional Infinity sound system, Sirius Satellite Radio. Navigation: Optional factory navigation system was available on higher trim levels....
Approximately 2000-2500 pages (typical for a full service manual)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, overhaul procedures for 2.4L (EDT), 3.7L (KJ) engines, including timing, fuel injection, cooling, lubrication systems.
Transmission:
Service and repair for NV156/NV247 Command-Trac/Select-Trac NP242 transfer cases, and 42RLE automatic transmission, including valve body, torque converter, and cooler.
Drivetrain:
Front and rear axle service, differentials, driveshafts, CV joints, U-joints, wheel bearings.
Suspension Steering:
Front and rear suspension components (struts, shocks, control arms, linkages), power steering system, steering column, alignment specifications.
Brakes:
Disc brake service (front and rear), ABS system diagnosis and repair, brake fluid specifications, parking brake.
Electrical Electronics:
Wiring diagrams, component locations, fuse and relay information, starting and charging system, lighting, ignition system, instrument cluster, power accessories, immobilizer.
HVAC:
Air conditioning system diagnosis, repair, refrigerant handling, heater core, blower motor, climate controls.
Up to 2,000 lbs (907 kg) for 2.4L, Up to 3,500 lbs (1588 kg) for 3.7L (with optional tow package)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
4/5 Stars (2005 Model Year)
NHTSA Front Passenger Impact:
4/5 Stars (2005 Model Year)
NHTSA Side Driver Impact:
4/5 Stars (2005 Model Year)
NHTSA Side Rear Passenger Impact:
4/5 Stars (2005 Model Year)
IIHS Front Offset Crash Test:
Good (2005 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags Front:
Driver and front-passenger airbags
Airbags Side:
Optional front-seat side airbags
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional Infinity sound system, Sirius Satellite Radio.
Navigation:
Optional factory navigation system was available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Power Windows Locks:
Standard power windows and door locks on most trims.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval Normal:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Oil Change Interval Severe:
Every 3,000 miles (4,800 km) or 3 months in severe driving conditions.
Service Intervals Filters
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Replace every 15,000-20,000 miles (24,000-32,000 km).
Service Intervals Coolant
Coolant Flush Interval:
First change at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km).
Coolant Type:
Chrysler OAT (Orange) Antifreeze/Coolant, or equivalent (Mopar P/N 68048553AA or Mopar P/N 05103536AA)
Service Intervals Transmission
Automatic Transmission Service:
Change fluid and filter every 60,000 miles (96,000 km).
Service Intervals Spark Plugs
Spark Plug Replacement 2.4L:
iridium spark plugs, replace every 100,000 miles (160,000 km).
Spark Plug Replacement 3.7L:
Platinum spark plugs, replace every 100,000 miles (160,000 km).
Known Issues
Common Problem 1:
Oil leaks from valve cover gasket, oil filter housing, and rear main seal.
Common Problem 2:
Cooling system issues, including radiator leaks and thermostat failures.
Common Problem 3:
Front suspension component wear (ball joints, tie rod ends).
Common Problem 4:
Transmission problems, particularly with the 42RLE automatic, including solenoid issues and torque converter clutch shudder.
Common Problem 5:
Cracked exhaust manifolds (especially on 3.7L V6).
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing heritage in rugged, off-road capable vehicles, dating back to its military origins.
Model Evolution
Kj Generation:
The KJ Cherokee, launched for the 2002 model year, replaced the XJ Cherokee. It featured a more rounded, modern design compared to its predecessor but retained body-on-frame construction.
Production
Production Years Kj:
2002-2007
Manufacturing Plant:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Recognition:
Consistently praised for its off-road capability within its class.
Ratings
Edmunds Rating Historical:
Received mixed to positive reviews, often highlighting its value and off-road prowess over refinement.
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