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Jeep Cherokee XJ 2000 Digital Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 2000 Generation Generation Code: XJ Second Generation Generation Years: 1984-2001 👋 Introduction Market Position Segment: Compact SUV / Off-road oriented SUV Target Audience: Off-road enthusiasts, DIY mechanics, Jeep owners seeking detailed maintenance and repair information. Competitive Analysis Competitors 2000: Toyota RAV4, Honda CR-V, Ford Escape, Subaru Forester Key Features Vehicle Strengths: Off-road capability, legendary solid front axle (XJ), robust powertrain options, compact yet capable size, distinctive styling. Manual Value Proposition: Empowers owners to perform extensive maintenance and repairs, reducing reliance on dealerships and improving vehicle longevity. 📋 Manual Details Coverage Areas All Systems: True Mechanical: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Exhaust Electrical: Wiring Diagrams, Lighting, Ignition, Charging System, Instrumentation, Body Electronics Body And Frame: Body Repair, Frame Straightening, Doors, Windows, Interior Trim Page Count Estimated Pages: 1500-2000 (estimated for comprehensive digital format) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, block, pistons, crankshaft, camshaft, timing system, lubrication, cooling Engine Performance: Fuel system, ignition system, emissions control, engine diagnostics, ECU operation Transmission Drivetrain: Manual transmission (NV3550), Automatic transmission (42RE), Transfer case (NP231), Driveshafts, Axles, Differentials Suspension Steering: Front suspension (Solid axle with leaf springs), Rear suspension (Leaf springs), Power steering system, Steering column Brakes: Front disc brakes, Rear drum brakes (typically), ABS system (if equipped), Parking brake system Electrical System: Battery, charging system, starting system, ignition, lighting, horns, wipers, power windows, power locks, instrument cluster, HVAC controls, audio system Body And Chassis: Body panels, doors, hood, tailgate, bumpers, glass, seals, interior trim, seats, floor coverings Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Repair Rebuild: Engine overhaul, transmission rebuild, axle repair, brake component replacement, suspension overhaul Troubleshooting: Diagnostic procedures, symptom analysis, fault code interpretation (OBD-II) Diagnostics: Component testing, circuit analysis, scan tool usage Specifications: Torque specifications, clearances, fluid capacities, electrical data Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely (dependent on original source scan quality) Print Quality Quality: Digital format allows for on-demand printing of specific pages at high resolution. Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4.0L Inline 6-cylinder (High Output OHV, AMC 242) Engine Code 2: 2.5L Inline 4-cylinder (OHV, AMC Power-Tech) Performance 4.0L Horsepower 4.0L: 190 hp @ 4,600 rpm Torque 4.0L: 220 lb-ft @ 3,000 rpm Performance 2.5L Horsepower 2.5L: 114 hp @ 4,500 rpm Torque 2.5L: 150 lb-ft @ 2,000 rpm Fuel System Fuel Delivery: Multi-port Electronic Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Cooling System Coolant Type: Chrysler HOAT (Orange) or equivalent 🔧 Transmission Standard Transmission Transmission Type 1: 4-speed Automatic (42RE) Optional Transmission Transmission Type 2: 5-speed Manual (NV3550) Transmission Fluid Automatic Fluid Type: ATF+4 (MS-9602) Manual Fluid Type: MS-9224 (for NV3550) Transfer Case Transfer Case Model: New Process NP231 Command-Trac (part-time, 2-speed) Transfer Case Fluid Transfer Case Fluid Type: NP231 specific fluid or ATF+4 📐 Dimensions Exterior Length Length: 171.3 inches (4351 mm) Exterior Width Width: 70.5 inches (1791 mm) Exterior Height Height: 63.4 inches (1610 mm) Wheelbase Wheelbase: 101.4 inches (2576 mm) Ground Clearance Ground Clearance: Approx. 8.7 inches (221 mm) depending on tire size/suspension Weights Curb Weight Min: Approx. 3,370 lbs (1528 kg) Curb Weight Max: Approx. 3,850 lbs (1746 kg) Cargo Volume Cargo Behind Rear Seat: Approx. 33.5 cu ft (948 L) Cargo With Rear Seat Folded: Approx. 69.0 cu ft (1954 L) 🛡️ Safety Features Ratings NHTSA Driver Front 2000: Not specifically rated for 2000 model year in easily retrievable format for all trims, but generally good for its era. IIHS Front 2000: Good (for the 1993-2001 model years overall, with improvements over time) Active Features ABS: Optional on many trims, standard on some higher trims. Passive Features Airbags: Driver and Passenger front airbags. Seatbelts: Front: 3-point, height adjustable. Rear: 3-point lap and shoulder belts. 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette and/or CD player, optional Infinity Gold sound system. Speakers: 4-6 speaker configurations depending on trim and options. Driver Assistance Cruise Control: Standard on most trims. Connectivity OBD Ii: Equipped with OBD-II diagnostic port for emissions and engine fault code reading. 🔧 Maintenance Service Intervals Oil Oil Change Interval: Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. Service Intervals Filters Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km). Service Intervals Fluids Coolant Flush Interval: Every 30,000 miles (48,000 km) or 2 years. Fluid Specifications Engine Oil Spec 4.0L: SAE 10W-30 API SG or higher Engine Oil Spec 2.5L: SAE 5W-30 API SG...
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Jeep Cherokee XJ 2000 Digital Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee XJ
Year:
2000
Generation
Generation Code:
XJ Second Generation
Generation Years:
1984-2001
👋 Introduction
Market Position
Segment:
Compact SUV / Off-road oriented SUV
Target Audience:
Off-road enthusiasts, DIY mechanics, Jeep owners seeking detailed maintenance and repair information.
Competitive Analysis
Competitors 2000:
Toyota RAV4, Honda CR-V, Ford Escape, Subaru Forester
Key Features
Vehicle Strengths:
Off-road capability, legendary solid front axle (XJ), robust powertrain options, compact yet capable size, distinctive styling.
Manual Value Proposition:
Empowers owners to perform extensive maintenance and repairs, reducing reliance on dealerships and improving vehicle longevity.
📋 Manual Details
Coverage Areas
All Systems:
True
Mechanical:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Exhaust
Electrical:
Wiring Diagrams, Lighting, Ignition, Charging System, Instrumentation, Body Electronics
Body And Frame:
Body Repair, Frame Straightening, Doors, Windows, Interior Trim
Page Count
Estimated Pages:
1500-2000 (estimated for comprehensive digital format)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, block, pistons, crankshaft, camshaft, timing system, lubrication, cooling
Engine Performance:
Fuel system, ignition system, emissions control, engine diagnostics, ECU operation
Transmission Drivetrain:
Manual transmission (NV3550), Automatic transmission (42RE), Transfer case (NP231), Driveshafts, Axles, Differentials
Suspension Steering:
Front suspension (Solid axle with leaf springs), Rear suspension (Leaf springs), Power steering system, Steering column
Brakes:
Front disc brakes, Rear drum brakes (typically), ABS system (if equipped), Parking brake system
Electrical System:
Battery, charging system, starting system, ignition, lighting, horns, wipers, power windows, power locks, instrument cluster, HVAC controls, audio system
Body And Chassis:
Body panels, doors, hood, tailgate, bumpers, glass, seals, interior trim, seats, floor coverings
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Repair Rebuild:
Engine overhaul, transmission rebuild, axle repair, brake component replacement, suspension overhaul
Troubleshooting:
Diagnostic procedures, symptom analysis, fault code interpretation (OBD-II)
Diagnostics:
Component testing, circuit analysis, scan tool usage
Specifications:
Torque specifications, clearances, fluid capacities, electrical data
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely (dependent on original source scan quality)
Print Quality
Quality:
Digital format allows for on-demand printing of specific pages at high resolution.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4.0L Inline 6-cylinder (High Output OHV, AMC 242)
Engine Code 2:
2.5L Inline 4-cylinder (OHV, AMC Power-Tech)
Performance 4.0L
Horsepower 4.0L:
190 hp @ 4,600 rpm
Torque 4.0L:
220 lb-ft @ 3,000 rpm
Performance 2.5L
Horsepower 2.5L:
114 hp @ 4,500 rpm
Torque 2.5L:
150 lb-ft @ 2,000 rpm
Fuel System
Fuel Delivery:
Multi-port Electronic Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Cooling System
Coolant Type:
Chrysler HOAT (Orange) or equivalent
🔧 Transmission
Standard Transmission
Transmission Type 1:
4-speed Automatic (42RE)
Optional Transmission
Transmission Type 2:
5-speed Manual (NV3550)
Transmission Fluid
Automatic Fluid Type:
ATF+4 (MS-9602)
Manual Fluid Type:
MS-9224 (for NV3550)
Transfer Case
Transfer Case Model:
New Process NP231 Command-Trac (part-time, 2-speed)
Transfer Case Fluid
Transfer Case Fluid Type:
NP231 specific fluid or ATF+4
📐 Dimensions
Exterior Length
Length:
171.3 inches (4351 mm)
Exterior Width
Width:
70.5 inches (1791 mm)
Exterior Height
Height:
63.4 inches (1610 mm)
Wheelbase
Wheelbase:
101.4 inches (2576 mm)
Ground Clearance
Ground Clearance:
Approx. 8.7 inches (221 mm) depending on tire size/suspension
Weights
Curb Weight Min:
Approx. 3,370 lbs (1528 kg)
Curb Weight Max:
Approx. 3,850 lbs (1746 kg)
Cargo Volume
Cargo Behind Rear Seat:
Approx. 33.5 cu ft (948 L)
Cargo With Rear Seat Folded:
Approx. 69.0 cu ft (1954 L)
🛡️ Safety Features
Ratings
NHTSA Driver Front 2000:
Not specifically rated for 2000 model year in easily retrievable format for all trims, but generally good for its era.
IIHS Front 2000:
Good (for the 1993-2001 model years overall, with improvements over time)
Active Features
ABS:
Optional on many trims, standard on some higher trims.
Passive Features
Airbags:
Driver and Passenger front airbags.
Seatbelts:
Front: 3-point, height adjustable. Rear: 3-point lap and shoulder belts.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette and/or CD player, optional Infinity Gold sound system.
Speakers:
4-6 speaker configurations depending on trim and options.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
OBD Ii:
Equipped with OBD-II diagnostic port for emissions and engine fault code reading.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions.
Service Intervals Filters
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Service Intervals Fluids
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 2 years.
Fluid Specifications
Engine Oil Spec 4.0L:
SAE 10W-30 API SG or higher
Engine Oil Spec 2.5L:
SAE 5W-30 API SG or higher (check manual for exact recommendation for cold climates)
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Cracked cylinder heads on 4.0L engine (especially pre-2000 models, but can occur).
Common Issue 2:
Oil filter adapter housing leaks.
Common Issue 3:
Chrysler ignition switch failure.
Common Issue 4:
Leaf spring 'sags' and rear axle 'bowing'.
Common Issue 5:
Rust accumulation, especially on rocker panels, rear quarter panels, and unibody structure.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep is renowned for its off-road prowess and rugged durability, dating back to WWII.
Model Evolution
Xj Introduction:
The XJ Cherokee was a revolutionary SUV when introduced in 1984, being the first compact SUV and the first unibody SUV.
Xj 2000 Updates:
2000 model year received minor updates, including the NV3550 manual transmission replacing the AX-15.
Production
Production Years Xj:
1984-2001
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Offroad Magazine Title:
Often cited as one of the 'Top 10 Off-Road Vehicles of all time' by various automotive publications.
4X4 Magazine Title:
Consistently ranked highly in 4x4 capability and value for its segment.
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