Jeep Cherokee XJ 1997 1999 2000 2001 Service Repair Manual
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Model Code: XJ Years Covered: 1997, 1999, 2000, 2001 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV Target Audience: Jeep enthusiasts, DIY mechanics, professional repair shops. Competitive Analysis Competitors 1997 2001: Toyota RAV4, Honda CR-V, Ford Escape, Chevrolet Tracker Key Features Cherokee Xj Strengths: Legendary off-road capability, robust solid front axle (pre-2001), strong inline-6 engine option, durable construction. Manual Purpose Purpose: To provide comprehensive technical guidance for the maintenance, diagnosis, and repair of the 1997-2001 Jeep Cherokee XJ. 📋 Manual Details Coverage Areas Engine: 2.5L I4 (AMC 150), 4.0L I6 (AMC 242) Transmission: 42RE Automatic, NV3550 Manual Drivetrain: 2WD, 4WD (Command-Trac, Selec-Trac) Suspension: Front Solid Axle (Dana 30), Rear Dana 35c or Chrysler 8.25 Brakes: Front Disc, Rear Drum (standard), Optional Rear Disc Electrical: Wiring Diagrams, ECU, Body Control Modules, Sensors Body: Interior and Exterior Components, Body Panels, Glass HVAC: Air Conditioning, Heating, Ventilation Systems Steering: Power Steering System Wheels Tires: Wheel Specifications, Tire Pressure, Alignment Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Management: Fuel Injection, Ignition System, Emissions Control, Engine Diagnostics (OBD-II) Drivetrain Components: Transfer Case Operation and Repair, Driveshaft Maintenance, Axle Service Suspension Steering Details: Leaf Spring Replacement, Shock Absorber Installation, Ball Joint Service, Steering Linkage Repair Braking System: Brake Pad/Shoe Replacement, Rotor/Drum Machining, Brake Line Flushes, ABS System Diagnostics (if equipped) Electrical System Coverage: Detailed Wiring Diagrams, Fuse and Relay Locations, Component Testing, Powertrain Control Module (PCM) Diagnostics Body And Interior: Door Panel Removal, Seat Adjustment Mechanisms, Headliner Installation, Exterior Trim Replacement Procedures Included Maintenance Tasks: Oil Changes, Filter Replacements, Spark Plug Service, Coolant Flushes, Belt Inspections Diagnostic Procedures: Troubleshooting Common Issues, Diagnostic Trouble Codes (DTCs), Circuit Testing Repair Operations: Component Removal and Installation, Sub-Assembly Overhauls, Part Replacements Engine Repair: Head Gasket Replacement, Piston Ring Service, Valve Seal Replacement, Timing Component Replacement Transmission Service: Fluid and Filter Changes, Torque Converter Replacement, Transmission Rebuild Procedures (for 42RE and NV3550) Special Tools: Identification and Usage of Specialized Tools Required for Specific Repairs Technical Depth Depth: Comprehensive diagnostic procedures, detailed component-level repair instructions, and thorough troubleshooting guides. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval. Print Quality Resolution: High-resolution scans suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Name: AMC 2.5L I4 (Power-Tech) Engine 1 Displacement: 2.5 Liters (150 ci) Engine 1 Horsepower Est: 125 hp @ 4600 RPM Engine 1 Torque Est: 150 lb-ft @ 2800 RPM Secondary Engine Engine 2 Name: AMC 4.0L I6 (High Output) Engine 2 Displacement: 4.0 Liters (242 ci) Engine 2 Horsepower Est: 190 hp @ 4600 RPM Engine 2 Torque Est: 235 lb-ft @ 3200 RPM Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Engine Management ECU Type Est: Chrysler NGC (Next Generation Controller) or similar variants depending on year/emissions. 🔧 Transmission Standard Manual Transmission Model: New Venture Gear NV3550 (late production 2000-2001) Automatic Transmission Model: Chrysler 42RE (3-speed with overdrive) Optional Transfer Case Options: Command-Trac (231J), Selec-Trac (242J) Features Automatic Fluid Type: ATF+4 (or equivalent) Manual Fluid Type: Mopar Manual Transmission Fluid (or equivalent, e.g., 75W-90) 📐 Dimensions Exterior Wheelbase In: 101.4 Length In: 167.5 Width In: 70.4 Height In: 63.9 Weights Curb Weight Lbs Est: 3200 - 3600 Gross Vehicle Weight Rating Lbs Est: 4750 - 5000 Cargo Cargo Volume Cu Ft Est: 35.8 (behind rear seat) 🛡️ Safety Features Ratings NHTSA Frontal Driver Est: Acceptable (based on period testing, specific year may vary) NHTSA Frontal Passenger Est: Acceptable (based on period testing, specific year may vary) Active Features ABS: Standard on most models (rear-wheel ABS on earlier models, 4-wheel ABS optional/standard on later models) Passive Features Airbags: Driver and Passenger Airbags (standard) Seatbelts: Three-point front and rear seat belts 💡 Technology Features Infotainment Audio System Options: AM/FM Stereo with Cassette and/or CD Player, Premium Speaker Options Driver Assistance Cruise Control: Available on most trims Power Accessories: Power windows, power door locks, power mirrors available on higher trims Connectivity Usb Aux Ports: Not typically equipped (aftermarket solutions common) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (refer to manual for specific conditions) Coolant Flush Interval: Every 30,000 miles or 2-3 years Transmission Fluid Change Interval: Every 30,000-60,000 miles (depending on usage and fluid type) Fluid Specifications Engine Oil Spec: API SN or higher, SAE 10W-30 or 10W-40 (refer to manual for specific temperature ranges) Engine Coolant Spec: Mopar Antifreeze/Coolant (50/50 mix with distilled water), or equivalent HOAT coolant Known Issues Common Problems Focus: Headliner sagging, CPS (Crankshaft Position Sensor) failure (4.0L), rust (especially on floor pans and rocker panels), rear main...
Acceptable (based on period testing, specific year may vary)
NHTSA Frontal Passenger Est:
Acceptable (based on period testing, specific year may vary)
Active Features
ABS:
Standard on most models (rear-wheel ABS on earlier models, 4-wheel ABS optional/standard on later models)
Passive Features
Airbags:
Driver and Passenger Airbags (standard)
Seatbelts:
Three-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System Options:
AM/FM Stereo with Cassette and/or CD Player, Premium Speaker Options
Driver Assistance
Cruise Control:
Available on most trims
Power Accessories:
Power windows, power door locks, power mirrors available on higher trims
Connectivity
Usb Aux Ports:
Not typically equipped (aftermarket solutions common)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months (refer to manual for specific conditions)
Coolant Flush Interval:
Every 30,000 miles or 2-3 years
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (depending on usage and fluid type)
Fluid Specifications
Engine Oil Spec:
API SN or higher, SAE 10W-30 or 10W-40 (refer to manual for specific temperature ranges)
Engine Coolant Spec:
Mopar Antifreeze/Coolant (50/50 mix with distilled water), or equivalent HOAT coolant
Known Issues
Common Problems Focus:
Headliner sagging, CPS (Crankshaft Position Sensor) failure (4.0L), rust (especially on floor pans and rocker panels), rear main seal leaks, U-joint wear, exhaust manifold cracks (4.0L).
Troubleshooting Focus
Diagnosing Common Issues:
The manual provides systematic approaches to diagnose these common issues, including checking for diagnostic trouble codes, inspecting specific components, and performing electrical tests.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Rooted in military utility vehicles, Jeep is synonymous with off-road capability and ruggedness.
Model Evolution
Xj Generation Start:
1984
Xj Generation End:
2001
Updates 1997 2001:
Significant interior redesign, updated dashboard, improved aerodynamics, introduction of OBD-II compliance, optional 4-wheel disc brakes, and updated NV3550 manual transmission on later models.
Production
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Offroad Magazine Ranking:
Consistently ranked highly by off-road publications for its capability and value.
Overall Market Perception:
Regarded as a highly capable and durable SUV, with a strong cult following.
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