🏷️ Basic Information Identification Make: Jeep Model: CJ-6 Product Name: Jeep CJ-6 1955-1975 Service Repair Manual PDF Codes Production Code Range: CJ-6 👋 Introduction Market Position Positioning: Essential reference for owners and mechanics of the iconic Jeep CJ-6, a utilitarian and capable off-road vehicle. Competitive Analysis Competitors: Competes with other off-road vehicles and utility vehicles of its era, though its specific long-wheelbase configuration offered distinct utility. Key Features Distinctive Features: Long wheelbase for increased cargo capacity and passenger room compared to the CJ-5, robust build, legendary off-road capability. 📋 Manual Details Coverage Areas Years Covered: 1955, 1956, 1957, 1958, 1959, 1960, 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975 Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures, component testing, specifications, and troubleshooting for F-Head Hurricane I6 and other applicable engines. Engine Electrical: Ignition system, starting and charging systems, wiring diagrams, component testing, and diagnostics. Transmission: Service and repair of manual transmissions (e.g., T90, T86), transfer cases, and related driveline components. Fuel System: Carburetor service and adjustment (e.g., Carter WCFB, Rochester B), fuel pump, fuel lines, and fuel tank. Brake System: Drum brake overhaul, hydraulic system components (master cylinder, wheel cylinders), parking brake, and bleeding procedures. Steering System: Steering gearbox service, linkage inspection and adjustment, and power steering components (if applicable). Suspension System: Front and rear leaf spring systems, shock absorbers, bushings, and chassis lubrication. Electrical System Body: Lighting systems, wipers, horn, instrumentation, heating system, and related body electrical components. Body And Frame: Body panel removal and installation, frame inspection and repair, doors, hood, tailgate, and interior trim. Cooling System: Radiator, water pump, thermostat, hoses, and cooling fan service. Exhaust System: Muffler, exhaust pipes, and manifold service. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, lubrication, tune-ups, and belt adjustments. Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures. Transmission Rebuild: Step-by-step instructions for disassembling, repairing, and reassembling manual transmissions and transfer cases. Brake Service: Brake shoe replacement, drum machining, cylinder rebuild, and hydraulic line replacement. Electrical Troubleshooting: Diagnostic charts and procedures for common electrical faults. Suspension Repair: Leaf spring replacement, shock absorber installation, and chassis component servicing. Steering Adjustment: Alignment checks, steering box adjustments, and tie rod end replacement. Body Panel Alignment: Guidelines for adjusting doors, hood, and tailgate for proper fit and function. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval. Print Quality Resolution: High-resolution scans suitable for printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: F-Head Hurricane Engine Type: Inline 6-Cylinder, Overhead Valve (OHV) Displacement: 229.6 cubic inches (3.76 Liters) Bore X Stroke: 3.3125 inches x 3.25 inches Compression Ratio: Approx. 7.1:1 Performance Horsepower: Approx. 105-115 hp @ 3600-4000 RPM (varies by year and tune) Torque: Approx. 180-190 lb-ft @ 1200-1800 RPM (varies by year and tune) Fuel System Carburetor: Typically Carter WCFB or Rochester B series two-barrel downdraft carburetor. Fuel Type: Regular Unleaded Gasoline (octane requirements may vary) 🔧 Transmission Standard Transmission Type: Manual Transfer Case: 2-speed manual transfer case (e.g., Dana 18, Dana 20) Optional Optional Transmission: Early models may have offered different manual gearboxes, but the T90 3-speed manual was common. Later CJ-6s might have received updated transmissions. Features Gear Ratios Example: T90 3-speed manual typically: 1st: 2.53:1, 2nd: 1.55:1, 3rd: 1.00:1. Transfer case ratios varied but commonly included a low range of around 1.97:1 or 2.46:1. Fluid Specifications Manual Transmission Fluid: GL-4 or GL-5 gear oil, typically SAE 80W-90 or SAE 90. Transfer Case Fluid: Similar to manual transmission fluid, GL-4 or GL-5 gear oil, SAE 80W-90 or SAE 90. 📐 Dimensions Exterior Wheelbase: 104 inches (2642 mm) Length: Approx. 164-170 inches (4166-4318 mm) (depending on body style and bumpers) Width: Approx. 67-70 inches (1702-1778 mm) Height: Approx. 70-75 inches (1778-1905 mm) (depending on top and tires) Weights Curb Weight: Approx. 3,000 - 3,400 lbs (1361 - 1542 kg) Payload Capacity: Approx. 1,000 - 1,500 lbs (454 - 680 kg) Towing Capacity: Varies, but generally capable of towing significant loads for its class. 🛡️ Safety Features Ratings Crash Safety: No formal crash test ratings available for this era of vehicle. Safety features were basic by modern standards. Active Features Braking System: Hydraulic drum brakes on all four wheels. Steering Type: Recirculating ball steering (manual, power steering optional/later models). Passive Features Seat Belts: Standard lap belts, shoulder belts became more common later in the production run or as an option. Windshield: Laminated safety glass (standard). Roll Over Protection: Minimal; relies on chassis strength and optional roll bars. 💡 Technology Features Infotainment Radio: Typically AM radio,...