🏷️ Basic Information Identification Make: Jeep Model: Wrangler Model Code: TJ Year Range: 1996-1999 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience: Enthusiasts, DIY mechanics, Jeep owners seeking in-depth repair knowledge Competitive Analysis Key Competitors: Toyota 4Runner, Nissan Pathfinder, Ford Bronco (previous generation) Key Features Vehicle Usp: Unmatched off-road capability, iconic design, robust and simple mechanicals Manual Value Proposition: Authoritative, factory-backed repair information for maintaining and repairing a legendary off-road vehicle 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive factory service and repair Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: 4.0L I6 (High Output), 2.5L I4 (both naturally aspirated and potential Turbo variants if applicable to the period) Transmission: 42RLE Automatic, AX-15 Manual, NV3550 Manual Drivetrain: NV241OR (Rubicon) Transfer Case, Dana 30 Front Axle, Dana 35c Rear Axle (with optional Dana 44) Suspension: Coil Spring Front and Rear Suspension, Shock Absorbers, Control Arms, Track Bars Brakes: Front Disc Brakes, Rear Drum Brakes (with optional Rear Disc Brakes for Rubicon models) Electrical: Battery, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Fuses and Relays, Wiring Diagrams Body Chassis: Body Panels, Doors, Hood, Tailgate, Frame, Bumpers, Interior Trim, Convertible Top Systems HVAC: Air Conditioning, Heating, Ventilation Fuel System: Fuel Tank, Fuel Pump, Fuel Injectors, Fuel Filter, Evaporative Emission Control System (EVAP) Exhaust System: Exhaust Manifolds, Catalytic Converter, Muffler, Tailpipe Steering: Power Steering System, Steering Column, Steering Linkage Procedures Included General Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Belt Inspections and Replacements Engine Overhaul: Engine Assembly/Disassembly, Component Replacement, Timing Procedures Transmission Repair: Transmission Removal/Installation, Internal Component Repair, Clutch Service (Manual Transmission) Brake Service: Brake Pad/Shoe Replacement, Rotor/Drum Machining or Replacement, Brake Fluid Flush, Caliper/Wheel Cylinder Rebuild Suspension Steering Repair: Component Replacement (Shocks, Springs, Ball Joints, Tie Rods), Alignment Procedures Electrical Diagnostics: Troubleshooting using wiring diagrams, Component Testing, Fault Code Diagnosis (OBD-II) Body Repair: Panel Replacement, Dent Repair, Door/Hinge Adjustment, Convertible Top Maintenance HVAC Service: Refrigerant Charging, Component Replacement (Compressor, Evaporator, Condenser), Heater Core Service Troubleshooting Guides: Symptom-based diagnostics for common issues Technical Depth Depth: Full rebuild procedures, detailed diagnostics, torque specifications, component tolerances 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High (Suitable for printing all diagrams and schematics) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 2 5L: AMC 2.5L (150 cid) I4 Engine Displacement 2 5L: 2.5 Liters (150 cubic inches) Engine Power 2 5L: Approx. 120 hp @ 4800 rpm Engine Torque 2 5L: Approx. 145 lb-ft @ 3200 rpm Engine Code 4 0L: AMC 4.0L (242 cid) I6 (High Output) Engine Displacement 4 0L: 4.0 Liters (242 cubic inches) Engine Power 4 0L: Approx. 182 hp @ 4600 rpm Engine Torque 4 0L: Approx. 220 lb-ft @ 3200 rpm Performance Compression Ratio 4 0L: 8.75:1 Fuel System Fuel Delivery Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition System: Distributorless Ignition System (DIS) - Coil-on-Plug (COP) for later models, Distributor system for earlier 96-97 🔧 Transmission Standard Standard Transmission: AX-15 5-speed manual (early models), NV3550 5-speed manual (later models) Optional Optional Transmission: 42RLE 4-speed automatic Features Transfer Case: NV231 (standard), NV241OR (optional, Rubicon) Transfer Case Modes: 2WD High, 4WD High, 4WD Low (with Neutral on some) 📐 Dimensions Exterior Wheelbase 2 Door: 93.4 inches (2372 mm) Overall Length 2 Door: 151.4 inches (3845 mm) Ground Clearance: Approx. 8.5 - 10 inches (depending on configuration) Weights Curb Weight: Approx. 3,200 - 3,600 lbs (depending on engine and configuration) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 Stars (typically, varies by specific configuration) Active Features ABS: Optional (Standard on later 99 models for front wheels) Passive Features Airbags: Driver and Passenger Airbags (Standard) Seatbelts: Three-point front seat belts, Lap belts for rear passengers 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD Player, basic speaker system Instrument Cluster: Analog gauges: Speedometer, Tachometer, Fuel Level, Coolant Temperature, Oil Pressure, Voltmeter Driver Assistance Cruise Control: Optional Connectivity Aux Input: Not available from factory 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles (depending on oil type and driving conditions) Transmission Fluid Change: Automatic: 30,000 - 60,000 miles. Manual: Check condition, typically longer intervals. Spark Plug Replacement: Approx. 100,000 miles (depending on spark plug type) Fluid Specifications Engine Oil 4 0L: API SG or SH, SAE 10W-30 (check manual for specific viscosity based on temperature) Engine Coolant: Mopar Antifreeze/Coolant (ethylene glycol based), typically a 50/50 mix with distilled water Automatic Transmission Fluid: ATF+4 (Automatic Transmission Fluid Type 9602) Manual Transmission Fluid Ax15: GL-3 or GL-4, SAE 75W-90 Manual Transmission Fluid Nv3550: MS-9224, SAE 75W-80W GL-4 Transfer Case Fluid Nv231 Nv241Or: Mopar Transfer Case Lubricant (MS-1396)...