🏷️ Basic Information Identification Make: Jeep Model: Wrangler Chassis Code: JK Product Name: Jeep Wrangler JK Diagram Service Repair Manual Product Description: Jeep Wrangler JK Diagram Service Manual 👋 Introduction Market Position Category: Iconic Off-Road Vehicle Segment: Compact/Mid-size SUV (off-road focused) Competitive Analysis Key Competitors: Toyota FJ Cruiser, Nissan Xterra, Land Rover Defender (historic) Key Features Defining Characteristics: Legendary off-road capability, solid axles (front and rear on most JK models), removable doors and roof, iconic styling Target Audience: Off-road enthusiasts, adventure seekers, Jeep loyalists 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair for Jeep Wrangler JK Body Styles Covered: 2-Door (JK), 4-Door Unlimited (JKU) Page Count Estimated Page Count: 2500+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, diagnostics for all JK engines Engine Management: ECM, sensors, actuators, fuel injection, ignition system diagnostics and repair Transmission Manual: NV3550 (early JK), NSG370 (later JK) - Overhaul, clutch, diagnostics Transmission Automatic: 42RLE (early JK), 62TE (later JK) - Overhaul, torque converter, diagnostics, fluid service Transfer Case: Command-Trac (NV241G), Rock-Trac (NV241OR) - Overhaul, operation, diagnostics, fluid service Drivetrain: Front and rear axles (Dana 30, Dana 44), differentials, driveshafts, U-joints, CV joints Suspension: Front and rear suspension components, coil springs, shocks, control arms, sway bars, bushings Steering: Power steering system, steering column, steering gear, tie rods, drag links Brakes: Hydraulic system, ABS, ESC, traction control, brake calipers, rotors, pads, parking brake Electrical System: Battery, charging system, starting system, lighting, fuses, relays, wiring diagrams Body And Frame: Frame inspection and repair, body panel replacement, doors, hood, tailgate, convertible top HVAC: Air conditioning, heating, ventilation, climate control system, refrigerant handling Interior: Seats, dashboard, trim panels, airbags, restraints Infotainment: Radio, navigation, Uconnect system, speaker diagnostics Procedures Included Maintenance: Oil changes, fluid checks and replacements, filter changes, tire rotation, brake pad replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, component testing Repair: Step-by-step repair procedures for all major and minor components Rebuilding: Complete engine, transmission, and axle rebuilding procedures Diagnostics: In-depth diagnostic strategies for electrical and mechanical systems Technical Depth Depth: Comprehensive from basic DIY maintenance to advanced professional-level repairs and diagnostics 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval Printable: Printable pages for convenient workshop use Print Quality Resolution: High-resolution diagrams and images Binding Type Binding: Digital (N/A) Paper Type Paper: Digital (N/A) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: 3.6L Pentastar V6 (for most JK production years) Engine Code Gasoline Early: 3.8L EGH V6 (2007-2011) Engine Displacement Pentastar: 3604 cc (3.6 Liters) Engine Displacement Egh: 3778 cc (3.8 Liters) Performance Horsepower Pentastar: 285 hp @ 6400 rpm Torque Pentastar: 260 lb-ft @ 4800 rpm Horsepower Egh: 202 hp @ 5200 rpm Torque Egh: 237 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Engine Internals Valvetrain: Overhead Valve (OHV) for 3.8L EGH, Dual Overhead Camshaft (DOHC), 24-valve for 3.6L Pentastar 🔧 Transmission Standard Transmission Type Standard: 6-speed manual (NSG370 for later JK, NV3550 for early JK) Optional Transmission Type Optional: 4-speed automatic (42RLE for early JK), 5-speed automatic (for later JK with 3.8L EGH), 6-speed automatic (62TE for later JK with 3.6L Pentastar) Features Transmission Features: Includes transfer case engagement and operation procedures 📐 Dimensions Exterior Wheelbase 2Door: 95.4 inches (2423 mm) Wheelbase 4Door: 116.0 inches (2946 mm) Length 2Door: 164.3 inches (4173 mm) Length 4Door: 179.4 inches (4557 mm) Width: 73.7 inches (1872 mm) Height: 72.4 inches (1839 mm) Weights Curb Weight 2Door Min: 4080 lbs (1851 kg) Curb Weight 4Door Min: 4450 lbs (2018 kg) Gross Vehicle Weight Rating Gvw: Approx. 5500-6000 lbs (2495-2722 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4/5 stars (Varies slightly by year and configuration) IIHS Crash Test Ratings: Generally good, with specific ratings varying by test and year. Active Features Electronic Stability Control Esc: Standard across all JK models Traction Control Tc: Standard across all JK models Anti Lock Braking System ABS: Standard across all JK models Passive Features Airbags: Front occupant airbags, optional side curtain airbags (depending on year and trim) Seatbelts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Infotainment System Options: Uconnect infotainment system with touchscreen displays, SiriusXM Satellite Radio, navigation options available on higher trims. Driver Assistance Driver Assistance Features: Hill Start Assist, Hill Descent Control (standard on Rubicon, available on others). Limited availability of advanced driver-assistance systems (ADAS) compared to modern vehicles. Connectivity Connectivity Features: Available Bluetooth connectivity, USB ports, optional Alpine premium audio system. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-10,000 miles (8,000-16,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics). Tire Rotation Interval: Every 7,500 miles (12,000...
Step-by-step repair procedures for all major and minor components
Rebuilding:
Complete engine, transmission, and axle rebuilding procedures
Diagnostics:
In-depth diagnostic strategies for electrical and mechanical systems
Technical Depth
Depth:
Comprehensive from basic DIY maintenance to advanced professional-level repairs and diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval
Printable:
Printable pages for convenient workshop use
Print Quality
Resolution:
High-resolution diagrams and images
Binding Type
Binding:
Digital (N/A)
Paper Type
Paper:
Digital (N/A)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
3.6L Pentastar V6 (for most JK production years)
Engine Code Gasoline Early:
3.8L EGH V6 (2007-2011)
Engine Displacement Pentastar:
3604 cc (3.6 Liters)
Engine Displacement Egh:
3778 cc (3.8 Liters)
Performance
Horsepower Pentastar:
285 hp @ 6400 rpm
Torque Pentastar:
260 lb-ft @ 4800 rpm
Horsepower Egh:
202 hp @ 5200 rpm
Torque Egh:
237 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Internals
Valvetrain:
Overhead Valve (OHV) for 3.8L EGH, Dual Overhead Camshaft (DOHC), 24-valve for 3.6L Pentastar
🔧 Transmission
Standard
Transmission Type Standard:
6-speed manual (NSG370 for later JK, NV3550 for early JK)
Optional
Transmission Type Optional:
4-speed automatic (42RLE for early JK), 5-speed automatic (for later JK with 3.8L EGH), 6-speed automatic (62TE for later JK with 3.6L Pentastar)
Features
Transmission Features:
Includes transfer case engagement and operation procedures
📐 Dimensions
Exterior
Wheelbase 2Door:
95.4 inches (2423 mm)
Wheelbase 4Door:
116.0 inches (2946 mm)
Length 2Door:
164.3 inches (4173 mm)
Length 4Door:
179.4 inches (4557 mm)
Width:
73.7 inches (1872 mm)
Height:
72.4 inches (1839 mm)
Weights
Curb Weight 2Door Min:
4080 lbs (1851 kg)
Curb Weight 4Door Min:
4450 lbs (2018 kg)
Gross Vehicle Weight Rating Gvw:
Approx. 5500-6000 lbs (2495-2722 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4/5 stars (Varies slightly by year and configuration)
IIHS Crash Test Ratings:
Generally good, with specific ratings varying by test and year.
Active Features
Electronic Stability Control Esc:
Standard across all JK models
Traction Control Tc:
Standard across all JK models
Anti Lock Braking System ABS:
Standard across all JK models
Passive Features
Airbags:
Front occupant airbags, optional side curtain airbags (depending on year and trim)
Seatbelts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Infotainment System Options:
Uconnect infotainment system with touchscreen displays, SiriusXM Satellite Radio, navigation options available on higher trims.
Driver Assistance
Driver Assistance Features:
Hill Start Assist, Hill Descent Control (standard on Rubicon, available on others). Limited availability of advanced driver-assistance systems (ADAS) compared to modern vehicles.
Connectivity
Connectivity Features:
Available Bluetooth connectivity, USB ports, optional Alpine premium audio system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-10,000 miles (8,000-16,000 km) or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics).
Tire Rotation Interval:
Every 7,500 miles (12,000 km)
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Fluid Specifications
Engine Oil Pentastar:
SAE 5W-30, API SN certified. (e.g., Mopar SAE 5W-30 Synthetic)
Engine Oil Capacity Pentastar:
6.0 quarts (5.7 liters) with filter change
Transmission Fluid Automatic 42Rle:
Mopar ATF+4 (MS-9602)
Transmission Fluid Automatic 62Te:
Mopar ATF+4 (MS-9602) or equivalent
Transfer Case Fluid:
Mopar NV241G/OR Transfer Case Lubricant (or equivalent)
Differential Fluid Front Rear:
SAE 75W-140 synthetic gear oil (API GL-5), with Mopar Friction Modifier Additive forTrac-Lok differentials if equipped.
Known Issues
Common Issues Pentastar:
Oil filter housing leaks, oil cooler line leaks, PCV valve issues, water pump leaks.
Clutch wear (manual), potential internal failures (automatic, especially earlier 42RLE models under heavy use).
Common Issues Suspension Steering:
Ball joint wear, control arm bushings, steering stabilizer issues, Death Wobble (improperly addressed alignment or worn components).
📚 Vehicle History
Brand Heritage
Brand Legacy:
Jeep has a storied history dating back to World War II, with the Wrangler being the direct spiritual successor to the original Willys Jeep.
Model Evolution
Jk Generation Introduction:
The JK generation replaced the TJ Wrangler and was introduced for the 2007 model year.
Jk Generation Key Changes Vs Tj:
First Wrangler to offer a 4-door model (Unlimited), redesigned interior, significantly improved on-road manners, updated powertrains (3.8L V6 and later 3.6L Pentastar V6).
Jk Generation Facelift:
Mid-cycle refresh for the 2011 model year introduced the 3.6L Pentastar engine and updated interior.
Production
Production Years:
2007-2018
Assembly Location:
Toledo South Assembly Plant, Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Offroad Magazine Awards:
Frequent recipient of '4x4 of the Year' awards from various off-road publications.
Consumer Reports Ratings:
Consumer Reports ratings can vary significantly by year, often citing average or below-average predicted reliability but excellent owner satisfaction for off-road capability.
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