Yamaha Kodiak400 YFM400FAT Complete OFFICIAL Factory Service / Repair / Workshop Manual PDF Download

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Basic Information Identification Make: Yamaha Model: Kodiak 400 Model Code: YFM400FAT Generation Generation: 1st Generation (1995-2006) Codes Chassis Code: YFM400FAT Introduction Market Position Atv Segment: Mid-size utility ATV, known for...

Tipo: Motorcycles

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Sku: 38693

Tag: Misc Yamaha

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Description

Basic Information
Identification
Make:	Yamaha
Model:	Kodiak 400
Model Code:	YFM400FAT
Generation
Generation:	1st Generation (1995-2006)
Codes
Chassis Code:	YFM400FAT

Introduction
Market Position
Atv Segment:	Mid-size utility ATV, known for its reliability and capability in various terrains.
Competitive Analysis
Competitors:	Competed with models like Honda Foreman, Suzuki King Quad, and Polaris Sportsman of similar displacement.
Key Features
Engine Type:	Liquid-cooled, four-stroke, SOHC engine.
Drivetrain Type:	Shaft drive, with selectable 2WD/4WD and differential lock options.
Suspension Type:	Independent front suspension (IFS) and swingarm rear suspension.

Manual Details
Coverage Areas
Coverage Type:	Complete Service / Repair / Workshop
Page Count
Estimated Page Count:	Approximately 300-500 pages (typical for comprehensive factory manuals)
Manual Type
Type:	Official Factory Service Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Engine:	Complete engine disassembly, assembly, tuning, diagnostics, and repair for all sub-systems (carburetor, ignition, cooling, lubrication).
Transmission:	Automatic transmission (CVT) inspection, service, repair, and adjustment, including belt inspection and replacement.
Drivetrain:	Front and rear differential, driveshafts, universal joints, wheel hubs, and bearings.
Suspension:	Front and rear suspension components, shock absorbers, springs, control arms, bushings, and alignment procedures.
Brakes:	Front and rear brake systems, hydraulic lines, calipers, brake pads, rotors, bleeding procedures, and parking brake.
Steering:	Steering column, tie rods, ball joints, and steering knuckle maintenance and repair.
Electrical:	Wiring diagrams, battery, starter, charging system (alternator/stator), lighting system, ignition system, and accessory circuits.
Fuel System:	Fuel tank, fuel lines, fuel pump, and carburetor (Mikuni BST series typical) overhaul and adjustment.
Cooling System:	Radiator, fan, coolant hoses, thermostat, and coolant specifications.
Bodywork:	Frame, body panels, fenders, seat, handlebars, and minor body repair procedures.
Procedures Included
Preventative Maintenance:	Detailed procedures for routine maintenance, including oil changes, filter replacements, lubrication, and inspections.
Troubleshooting:	Comprehensive diagnostic charts and procedures for identifying and resolving common and uncommon problems.
Repair Procedures:	Step-by-step instructions for component removal, installation, overhaul, and replacement.
Special Tools:	Identification and usage of specialized tools required for specific repair or maintenance tasks.
Torque Specifications:	Precise torque values for all critical fasteners and components.
Wiring Diagrams:	Detailed, color-coded wiring diagrams for all electrical systems.
Technical Depth
Depth Level:	In-depth, from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:	Advanced diagnostic procedures for electrical and mechanical issues.

Manual Specifications
File Format
PDF Quality:	High-resolution scans, typically searchable text where OCR is applied.
Printability:	Printable pages for convenient workshop use.
Binding Type
Binding:	N/A (Digital PDF)
Paper Type
Paper:	N/A (Digital PDF)

Engine Specifications
Primary Engine
Engine Type:	4-stroke, SOHC, liquid-cooled, single-cylinder
Displacement:	386cc
Bore X Stroke:	82mm x 71.2mm (Typical for this generation)
Compression Ratio:	9.2:1 (Typical)
Performance
Horsepower:	Approx. 21-23 HP @ 5500 RPM (Estimate, varies by tuning and specific model year)
Torque:	Approx. 23-25 lb-ft @ 4500 RPM (Estimate)
Fuel System
Fuel Delivery:	Mikuni BSR33/BSR34 carburetor (typically)
Fuel Type:	Unleaded gasoline, 87 octane minimum
Ignition
Ignition System:	CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:	Yamalube 4 (or equivalent 10W-40 API SG or higher)
Oil Capacity:	Approx. 2.5 L (with filter change) - Refer to manual for precise capacity

Transmission
Standard
Transmission Type:	Automatic (Yamaha Ultramatic CVT)
Drive System:	Shaft drive (2WD/4WD selectable)
Features
Gear Reduction:	High/Low range with Reverse
Cv Belt Type:	Specific CVT belt number for YFM400FAT - Refer to manual for exact part number.

Dimensions
Exterior
Length:	Approx. 78.3 inches (1989 mm) - Varies slightly by year
Width:	Approx. 41.7 inches (1059 mm) - Varies slightly by year
Height:	Approx. 45.5 inches (1156 mm) - Varies slightly by year
Wheelbase:	Approx. 49.2 inches (1250 mm) - Varies slightly by year
Weights
Dry Weight:	Approx. 573 lbs (260 kg) - Varies slightly by year
Towing Capacity:	Refer to manual for specific towing capacity, typically around 1100 lbs (500 kg)
Ground Clearance:	Approx. 10.4 inches (264 mm) - Varies slightly by year
Wheels Tires
Front Tire Size:	AT25x8-12 (Typical)
Rear Tire Size:	AT25x10-12 (Typical)
Bolt Pattern:	4/110 (Typical for Yamaha ATVs)

Safety Features
Ratings
Atv Safety Standards:	Complies with ANSI standards for all-terrain vehicles.
Active Features
Braking System:	Hydraulic disc brakes front and rear.
Engine Braking:	Yamaha Ultramatic CVT provides effective engine braking.
Passive Features
Lighting:	Dual 30W headlights, 8W taillight.
Guarding:	Foot protection and handguards (standard on some models/years).

Technology Features
Infotainment
Infotainment System:	N/A (Utility ATV, no integrated infotainment)
Driver Assistance
Driver Assistance Features:	N/A (Utility ATV, focuses on mechanical and functional systems)
Connectivity
Connectivity Features:	N/A (Utility ATV, no digital connectivity)

Maintenance
Service Intervals
Engine Oil Change:	Every 1000 km or 6 months, whichever comes first (typical).
Air Filter Cleaning:	Every 500 km or 6 months, replace as needed (typical).
Spark Plug Inspection:	Every 2000 km or 12 months (typical).
Cv Belt Inspection:	Every 1000 km or 6 months, replace as needed (critical for CVT health).
Fluid Specifications
Engine Oil:	Yamalube 4 (or equivalent) SAE 10W-40 API SG, JASO MA.
Transmission Fluid:	Yamaha Gear Oil (or equivalent 80W-90 API GL-4) for front/rear differentials.
Coolant:	Permanent type antifreeze (ethylene glycol based) mixed 50:50 with distilled water.
Known Issues
Carburetor Icing:	Can be susceptible to icing in cold, humid conditions, addressed by carburetor modifications or de-icing additives.
Cv Belt Wear:	Regular inspection and replacement of the CVT belt is crucial to prevent catastrophic failure.
Front Axle Boot Wear:	Front axle boots can be prone to tears from debris, leading to joint damage if not maintained.
Starter Drive Issues:	Some models may experience wear on the starter drive mechanism, requiring replacement.

Vehicle History
Brand Heritage
Yamaha Atv History:	Yamaha has a long-standing reputation for producing durable and capable ATVs since the 1980s, with the Kodiak line being a cornerstone of their utility offerings.
Model Evolution
Kodiak 400 Lineage:	The Kodiak 400 was introduced in 1995 as a successor to the Wolverine 4x4, featuring more robust utility features. It evolved with independent front suspension and other refinements throughout its production run.
Production
Production Years:	1995-2006 (This manual likely covers a specific range within these years, potentially 1995-2002 or a broader segment depending on the exact YFM400FAT designation).

Awards & Recognition
Recognitions
Industry Recognition:	While specific awards for the YFM400FAT model are not widely publicized, Yamaha's Kodiak line has consistently been recognized for its durability, reliability, and value in the utility ATV market.