Kawasaki 1400 GTR 2007-2013 Workshop Service Manual
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This manual covers the 1400 GTR, also known by its platform code ZG1400, produced between 2007 and 2013. Designed as a sport touring motorcycle, it combines the performance of a sportbike with the comfort and capability required for long-distance journeys. Key features include a powerful liquid-cooled, 4-stroke, 1352 cc inline-four engine with Dual Throttle Valves for enhanced throttle response and emissions control, a robust shaft drive for low maintenance, and an advanced aerodynamic fairing. Its engineering quality is evident in its comfortable ergonomics and the blend of sportbike handling with touring practicality, making it a compelling option for riders seeking versatility. This comprehensive Workshop Service Manual provides detailed information essential for the maintenance and repair of your 1400 GTR. It covers a wide range of systems including the engine, transmission, chassis, brakes, and electrical systems, along with specific procedures for maintenance, troubleshooting, and overhaul. The manual includes technical specifications, torque values, fluid requirements, and diagnostic information, supported by numerous diagrams and illustrations. Its purpose is to assist owners, mechanics, and technicians in performing all necessary service operations, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Kawasaki Model: 1400 GTR Generation Generation Name: First Generation Generation Years: 2007-2013 Codes Platform Code: ZG1400 👋 Introduction Market Position Category: Sport Touring Motorcycle Target Audience: Motorcyclists seeking long-distance comfort, sportbike performance, and touring capability. Competitive Analysis Key Competitors: BMW R 1200 RT, Honda ST1300 Pan European, Yamaha FJR1300. Key Features Design Philosophy: Combines the power and handling of a sportbike with the comfort and luggage capacity of a touring machine. Unique Selling Points: Powerful inline-four engine, advanced aerodynamic fairing, comfortable ergonomics, shaft drive for low maintenance. Engine Technology: Dual Throttle Valves (K-TRIC) for improved throttle response and emissions control. 📋 Manual Details Coverage Areas Applicable Years: 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Total Pages: 803 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF Delivery Method Download: Instant download after payment, no physical shipping. 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, lubrication, cooling system, fuel system (injection, pumps, lines), exhaust system. Transmission: Clutch operation, gear shifting mechanism, transmission case, gear inspection and replacement, final drive (shaft drive). Chassis And Suspension: Frame inspection, front fork (telescopic, USD) disassembly/assembly, rear shock absorber, swingarm, steering system (headset bearings). Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake pads, disc inspection, ABS system (if applicable). Electrical System: Battery, charging system (alternator, regulator/rectifier), ignition system, starting system, lighting (headlight, taillight, indicators), instrument cluster, sensors, wiring diagrams, ECU. Fuel And Emissions: Fuel injection system (throttle bodies, injectors, sensors), evaporative emission control system, emissions data. Bodywork And Trim: Fairing removal and installation, seat removal, fuel tank, body panel repairs, aerodynamics. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, coolant checks, chain/shaft drive maintenance, brake fluid replacement, spark plug replacement, air filter service. Troubleshooting: Diagnostic procedures for engine performance, electrical faults, braking issues, starting problems, and general drivability. Repair And Overhaul: Detailed step-by-step instructions for component disassembly, inspection, repair, and reassembly. Adjustments: Throttle cable adjustment, clutch lever adjustment, suspension adjustments, idle speed adjustment. Technical Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic trouble codes (DTCs). Special Tools: References specific Kawasaki special service tools with illustrations and part numbers where applicable. Technical Depth Depth: Comprehensive, bumper-to-bumper coverage suitable for professional mechanics and experienced DIY enthusiasts. Detail Level: Includes detailed pictorial diagrams, exploded views, step-by-step instructions, and special tool references. Diagrams: Rich in detailed illustrations, exploded diagrams, drawings, and photographs. 📊 Manual Specifications File Format Accessibility: Viewable on Windows, Mac, and Linux operating systems. Print Quality Printability: Fully printable, allowing users to create physical copies of sections or the entire manual. Binding Type Digital Binding: Instant Download PDF, no physical binding. Paper Type Digital Medium: Digital PDF format. Compatibility Software Requirements: Adobe Reader or compatible PDF viewer. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder inline-four Displacement: 1352 cc Bore X Stroke: 84.0 x 61.0 mm Compression Ratio: 10.7:1 Performance Horsepower: Approx. 155 hp @ 8,800 rpm (specifications may vary slightly by market/region) Torque: Approx. 136 Nm (100 lb-ft) @ 6,000 rpm (specifications may vary slightly by market/region) Horsepower Units: hp Torque Units: Nm (lb-ft) Fuel System Fuel Delivery: Fuel Injection, Dual Throttle Valves Fuel Type: Unleaded gasoline, minimum 91 octane Ignition Ignition System: Digital CDI with electronic advance Cooling System Cooling Medium: Liquid 🔧 Transmission Standard Transmission Type: 6-speed constant mesh, return type Optional Optional Transmission: N/A for this model year range Features Clutch: Wet, multi-disc, manual Final Drive: Shaft Drive Fluid Specifications Final Drive Oil Type: API GL-5, SAE 80 hypoid gear oil (refer to manual for specific quantity and type) 📐 Dimensions Exterior Overall Length: Approx. 2,270 mm (89.4 in)...
This manual covers the 1400 GTR, also known by its platform code ZG1400, produced between 2007 and 2013. Designed as a sport touring motorcycle, it combines the performance of a sportbike with the comfort and capability required for long-distance journeys. Key features include a powerful liquid-cooled, 4-stroke, 1352 cc inline-four engine with Dual Throttle Valves for enhanced throttle response and emissions control, a robust shaft drive for low maintenance, and an advanced aerodynamic fairing. Its engineering quality is evident in its comfortable ergonomics and the blend of sportbike handling with touring practicality, making it a compelling option for riders seeking versatility.
This comprehensive Workshop Service Manual provides detailed information essential for the maintenance and repair of your 1400 GTR. It covers a wide range of systems including the engine, transmission, chassis, brakes, and electrical systems, along with specific procedures for maintenance, troubleshooting, and overhaul. The manual includes technical specifications, torque values, fluid requirements, and diagnostic information, supported by numerous diagrams and illustrations. Its purpose is to assist owners, mechanics, and technicians in performing all necessary service operations, ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
1400 GTR
Generation
Generation Name:
First Generation
Generation Years:
2007-2013
Codes
Platform Code:
ZG1400
👋 Introduction
Market Position
Category:
Sport Touring Motorcycle
Target Audience:
Motorcyclists seeking long-distance comfort, sportbike performance, and touring capability.
Competitive Analysis
Key Competitors:
BMW R 1200 RT, Honda ST1300 Pan European, Yamaha FJR1300.
Key Features
Design Philosophy:
Combines the power and handling of a sportbike with the comfort and luggage capacity of a touring machine.
References specific Kawasaki special service tools with illustrations and part numbers where applicable.
Technical Depth
Depth:
Comprehensive, bumper-to-bumper coverage suitable for professional mechanics and experienced DIY enthusiasts.
Detail Level:
Includes detailed pictorial diagrams, exploded views, step-by-step instructions, and special tool references.
Diagrams:
Rich in detailed illustrations, exploded diagrams, drawings, and photographs.
📊 Manual Specifications
File Format
Accessibility:
Viewable on Windows, Mac, and Linux operating systems.
Print Quality
Printability:
Fully printable, allowing users to create physical copies of sections or the entire manual.
Binding Type
Digital Binding:
Instant Download PDF, no physical binding.
Paper Type
Digital Medium:
Digital PDF format.
Compatibility
Software Requirements:
Adobe Reader or compatible PDF viewer.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve per cylinder inline-four
Displacement:
1352 cc
Bore X Stroke:
84.0 x 61.0 mm
Compression Ratio:
10.7:1
Performance
Horsepower:
Approx. 155 hp @ 8,800 rpm (specifications may vary slightly by market/region)
Torque:
Approx. 136 Nm (100 lb-ft) @ 6,000 rpm (specifications may vary slightly by market/region)
Horsepower Units:
hp
Torque Units:
Nm (lb-ft)
Fuel System
Fuel Delivery:
Fuel Injection, Dual Throttle Valves
Fuel Type:
Unleaded gasoline, minimum 91 octane
Ignition
Ignition System:
Digital CDI with electronic advance
Cooling System
Cooling Medium:
Liquid
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, return type
Optional
Optional Transmission:
N/A for this model year range
Features
Clutch:
Wet, multi-disc, manual
Final Drive:
Shaft Drive
Fluid Specifications
Final Drive Oil Type:
API GL-5, SAE 80 hypoid gear oil (refer to manual for specific quantity and type)
📐 Dimensions
Exterior
Overall Length:
Approx. 2,270 mm (89.4 in)
Overall Width:
Approx. 790 mm (31.1 in)
Overall Height:
Approx. 1,350 mm (53.1 in)
Weights
Dry Weight:
Approx. 256 kg (564 lbs)
Wet Weight:
Approx. 279 kg (615 lbs) (fully fueled, all fluids)
Wheels And Tires
Front Tire Size:
120/70ZR17 M/C (58W)
Rear Tire Size:
190/50ZR17 M/C (73W)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A for motorcycles, focus on design safety features.
Active Features
Braking System:
Linked-Law (K-LEPS) ABS standard on many models, providing synchronized braking and anti-lock functionality.
Traction Control:
No explicit traction control system mentioned for these years, focus is on rider input and ABS.
Passive Features
Lighting:
Large, integrated fairing with good aerodynamic properties for rider protection and visibility.
Ergonomics:
Comfort-oriented riding position designed for long-distance touring.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD displays, analog tachometer, speedometer, fuel gauge, gear indicator, clock, trip meters, and warning lights.
Audio System:
Optional accessory audio systems were available, but not standard on all models.
Driver Assistance
ABS:
Linked-Law (K-LEPS) Anti-lock Braking System available on many configurations.
Connectivity
Diagnostic Ports:
Includes diagnostic connectors for electronic fault code reading.
Convenience Features
Cruise Control:
Available on some later models in the generation.
Adjustable Windscreen:
Manually adjustable windscreen for rider comfort and wind protection.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to periodic maintenance chart in manual. Typically every 6,000 miles (10,000 km) or 12 months.
Valve Clearance Check:
Refer to manual. Typically around 15,000-20,000 miles (24,000-32,000 km).
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or SH or SJ or SL, JASO MA compliant (refer to manual for exact specification and capacity).
Coolant Type:
Permanent type antifreeze, coolant mixture of 50% ethylene glycol and 50% deionized water (refer to manual for specific type and capacity).
Brake Fluid Type:
DOT 4 (refer to manual for specific type and bleeding procedures).
Known Issues
Common Problems:
Stator failures (charging system), occasional clutch issues, rear shock absorber wear on high-mileage units. Thermal expansion of exhaust baffles can cause rattles.
Maintenance Tips:
Regularly inspect the charging system, maintain proper tire pressure, and lubricate the shaft drive splines as per service intervals.
Performance Degradation:
Regular maintenance is crucial to prevent performance degradation, especially concerning the fuel injection and ignition systems.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki Heavy Industries, Ltd. has a long-standing reputation for producing powerful and innovative motorcycles, from sportbikes to cruisers and off-road machines.
Model Evolution
Predecessor:
Shares lineage with previous Kawasaki touring and sport-touring models, but the 1400 GTR (Concours 14 in North America) marked a significant advancement.
Key Updates:
Introduced with a powerful 1352cc engine, monocoque frame, and shaft drive. Later revisions focused on refinement, styling, and electronics.
Production
Manufacturing Location:
Japan (primary production)
🏆 Awards & Recognition
Recognitions
Industry Awards:
Often praised by motorcycle journalists for its blend of sportbike performance and touring comfort.
Ratings
Customer Satisfaction:
Generally high customer satisfaction for its reliability and capability in its segment.
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