The Kawasaki ER-6f, also known as the Ninja 650R in North America, is a versatile parallel-twin sportbike produced from 2005 to 2011. This model is celebrated for its accessible performance, comfortable ergonomics, and sporty styling, making it a popular choice for both new riders and those seeking a capable machine for commuting or sport-touring. Its liquid-cooled, 649 cc DOHC engine delivers smooth power and manageable torque, complemented by a capable chassis featuring front dual hydraulic disc brakes and a rear hydraulic disc. The design incorporates aerodynamic fairings, enhancing its visual appeal and providing rider comfort. This comprehensive factory service repair manual provides detailed information essential for maintaining and repairing Kawasaki ER-6f models from 2005 through 2011. It covers all major systems, including the engine, fuel, cooling, ignition, transmission, suspension, brakes, and electrical systems. The manual offers in-depth guidance on scheduled maintenance, troubleshooting common issues, and performing repairs and overhauls, with clear instructions and diagnostic procedures. This resource is invaluable for owners, technicians, and mechanics aiming to ensure the optimal performance, reliability, and longevity of their ER-6f. 🏷️ Basic Information Identification Make: Kawasaki Model: ER-6f Model Designation: Ninja 650R (North American Market) Generation First Generation Years: 2005-2011 Codes Chassis Codes: ER650A, ER650C (depending on specific market and emissions standards) 👋 Introduction Market Position Segment: Sportbike / Naked Bike (faired variant) Target Audience: New riders, commuters, sport-touring enthusiasts looking for an accessible and versatile parallel-twin motorcycle. Competitive Analysis Key Competitors: Suzuki SV650, Honda CBR600F, Yamaha FZ6R. Key Features Engine Layout: Parallel-twin, known for its smooth power delivery and manageable torque. Design: Sporty fairings for aerodynamic benefits and styling, comfortable ergonomics for a balance of sport and practicality. Value Proposition: Offers a blend of performance, reliability, and affordability. 📋 Manual Details Coverage Areas Applicable Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Pages: Hundreds (typical for a factory service manual of this era) Manual Type Type: Factory Service Repair Manual Language Language: English (assumed, standard for factory service manuals sold internationally) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete disassembly, assembly, diagnosis, troubleshooting, and component specifications. Fuel System: Fuel injection system, fuel pump, injectors, throttle body, ECU control. Cooling System: Radiator, fan, water pump, thermostat, coolant types and capacities. Ignition System: Ignition coils, spark plugs, ECU timing, diagnostic procedures. Transmission: Clutch operation, gear shifting mechanism, transmission oil type and service. Suspension: Front fork (telescopic, cartridge type), rear monoshock, adjustments, overhaul procedures. Brakes: Front dual hydraulic discs, rear hydraulic disc, brake fluid specifications, bleeding procedures, master cylinder and caliper servicing. Electrical System: Wiring diagrams, lighting system, charging system (alternator, regulator/rectifier), battery specifications, starting system, fuses, relays. Chassis And Frame: Frame inspection, alignment checks, subframe, steering head bearing service. Bodywork: Fairings, seat, fuel tank removal and installation, body panel specifications. Exhaust System: Exhaust manifold, muffler removal and installation. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad inspection. Troubleshooting: Diagnostic flowcharts for common issues, symptom-based problem solving. Repair: Detailed step-by-step instructions for component removal, installation, and repair. Overhaul: Complete engine and transmission overhaul procedures, including component tolerances and measurements. Diagnostics: Engine diagnostics, electrical system diagnostics, fuel system troubleshooting. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to complete engine rebuilds and advanced diagnostics. 📊 Manual Specifications File Format Quality: High-resolution PDF, typically searchable text with clear diagrams. Print Quality Printability: Printable from any standard PDF reader. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format Details: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Liquid-cooled, 4-stroke, DOHC, 8-valve, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower Approximate: 71.3 hp @ 8000 rpm (at crankshaft, specifications may vary by market) Torque Approximate: 64.7 Nm (47.7 lb-ft) @ 7000 rpm (at crankshaft, specifications may vary by market) Fuel System Induction: Fuel Injection with two 38mm Keihin throttle bodies Fuel Type: Unleaded gasoline (91 octane or higher recommended) Lubrication System: Forced lubrication, wet sump Cooling System Type: Liquid-cooled 🔧 Transmission Standard Type: 6-speed, constant mesh Clutch: Wet, multiple-disc Features Final Drive: Sealed chain drive Fluid Specifications Type: API GL-4, SAE 80 or 90 hypoid gear oil (for gearbox) 📐 Dimensions Exterior Length Approximate: 2,115 mm (83.3 in) Width Approximate: 750 mm (29.5 in) Height Approximate: 1,200 mm (47.2 in) Wheelbase Approximate: 1,410 mm (55.5 in) Weights Dry Weight Approximate: 174 kg (383.6 lbs) Wet Weight Approximate: 194 kg (427.7 lbs) Fuel Capacity Tank Capacity: 15.5 Liters (4.1 US gal) 🛡️ Safety Features Ratings Crash Safety: N/A (Motorcycles are not typically rated by automotive crash safety organizations like NHTSA or Euro NCAP.) Active Features Braking System: Hydraulic dual front disc, hydraulic rear disc (ABS optional on some later models). Passive Features Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment Display: Digital LCD instrument cluster...