🏷️ Basic Information Identification Make: Kawasaki Model: Mule 600 / Mule 610 4x4 Year: 2005 Chassis Code: KAF400 Codes Product Code: KAF400-2005-SVC-PDF 👋 Introduction Market Position Market Position: The Kawasaki Mule series is a popular line of utility vehicles known for their ruggedness and versatility in various work and recreational applications. This manual serves as a critical resource for owners and technicians needing to maintain and repair these vehicles. Competitive Analysis Competitive Analysis: The Mule 600 and 610 4x4 compete in the compact utility vehicle segment, often against models from John Deere, Kubota, and Yamaha. A comprehensive service manual is essential for maintaining the reliability and longevity of these workhorses in demanding environments. Key Features Key Features: Digital PDF format for instant access, lifetime replacement policy, detailed step-by-step procedures, OEM specifications, exploded diagrams, comprehensive troubleshooting guidance, wide system coverage. 📋 Manual Details Coverage Areas Coverage Areas: Kawasaki Mule 600, Kawasaki Mule 610 4x4 Page Count Page Count: Unknown (Digital PDF, typically hundreds of pages for a comprehensive service manual) Manual Type Manual Type: Service Repair Shop Manual Language Language: English Format Format: Digital PDF Download 📖 Manual Coverage Systems Covered Systems Covered: General Information, Assembly and Disassembly, Routine Maintenance, Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting, Chassis, Suspension, Braking System, Wheels and Tires, Frame, Clutch, Drivetrain, Exhaust System, Ignition System, Lighting System, Wiring Diagrams, Troubleshooting Procedures Included Procedures Included: Tune-ups, lubrication, major engine rebuilds, transmission rebuilds, clutch adjustment, brake service, suspension adjustments, electrical diagnostics, troubleshooting, component replacement, fluid changes, scheduled maintenance, disassembly and reassembly procedures Technical Depth Technical Depth: Comprehensive. Covers everything from routine maintenance to major component overhauls. Includes OEM specifications for torque values, fuel pressure, electrical data, compression ranges, and tolerances. Detailed step-by-step instructions with exploded diagrams, charts, and illustrations. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for professional printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine: Kawasaki FE290D (4-stroke, OHV, V-twin gasoline engine) Engine Displacement Engine Displacement: 290 cc (17.7 cubic inches) Bore X Stroke Bore X Stroke: 70.0 mm x 75.0 mm (2.76 in x 2.95 in) Compression Ratio Compression Ratio: 8.7:1 Cooling System Cooling System: Forced Air Cooling Ignition System Ignition System: CDI (Capacitor Discharge Ignition) Fuel System Fuel System: Carburetor (e.g., Mikuni BS Series) Oil Type Oil Type: SAE 10W-40 API SE or SF (Refer to manual for exact specification) Oil Capacity Oil Capacity: Approximately 1.4 L (1.5 US qt) (Refer to manual for exact capacity) 🔧 Transmission Transmission Type Transmission Type: Continuously Variable Transmission (CVT) with High/Low Range Drive System Drive System: Shaft Drive, Selectable 4WD Gear Ratios Gear Ratios: Refer to manual for specific High and Low range ratios Clutch Type Clutch Type: Automatic Belt Drive Differential Differential: Limited Slip Differential (Front and Rear on 4x4 models) 📐 Dimensions Exterior Length Exterior Length: Approx. 2,495 mm (98.2 in) Exterior Width Exterior Width: Approx. 1,275 mm (50.2 in) Exterior Height Exterior Height: Approx. 1,810 mm (71.3 in) Wheelbase Wheelbase: Approx. 1,700 mm (66.9 in) Ground Clearance Ground Clearance: Approx. 135 mm (5.3 in) Cargo Bed Capacity Cargo Bed Capacity: Approx. 180 kg (396 lbs) Towing Capacity Towing Capacity: Approx. 363 kg (800 lbs) Curb Weight Curb Weight: Approx. 500 kg (1102 lbs) (Varies by model/configuration) Tire Size Front Tire Size Front: AT22x8-10 (Common) Tire Size Rear Tire Size Rear: AT22x10-10 (Common) Wheel Bolt Pattern Wheel Bolt Pattern: 4x110 mm 🛡️ Safety Features Ratings Ratings: Not typically rated by NHTSA or IIHS for passenger vehicle safety standards. Designed as an off-road utility vehicle. Active Features Active Features: Four-wheel drive, differential lock, robust braking system (disc brakes front and rear) Passive Features Passive Features: Seat belts, roll-over protection structure (ROPS), headrests, grab handles 💡 Technology Features Infotainment Infotainment: Basic functionality, typically no complex infotainment systems. Features may include a 12V accessory outlet. Driver Assistance Driver Assistance: None typical for this class of utility vehicle. Connectivity Connectivity: N/A 🔧 Maintenance Service Intervals Service Intervals: The manual details specific intervals for oil changes (e.g., every 50-100 operating hours or annually), filter replacements, spark plug inspection, drive belt inspection, valve adjustments, and brake system checks. Consult the manual for precise intervals. Fluid Specifications Fluid Specifications: Engine Oil: SAE 10W-40 API SE/SF, Gearbox/Differential Oil: SAE 80W-90 API GL-4 (specific fill points and types are detailed in the manual), Brake Fluid: DOT 3 or DOT 4. Known Issues Known Issues: Common issues addressed in the manual may include CVT belt wear, carburetor adjustment/cleaning, carburetor icing in cold weather, charging system issues, and occasional starter problems. The manual provides detailed diagnostic and repair procedures for these. Air Filter...