The Kawasaki KLE650 CAF Versys, a 2010 model, is a middleweight adventure touring motorcycle renowned for its versatility, comfortable ergonomics, and a torquey parallel-twin engine that delivers smooth power. Designed for riders seeking a capable machine for commuting, long-distance touring, and even light off-road excursions, it offers a unique blend of sportbike handling and adventure touring prowess. Its engineering emphasizes reliability and all-around usability, making it a strong contender in its segment. This comprehensive 631-page English-language workshop service manual provides in-depth guidance for maintaining and repairing the 2010 Kawasaki KLE650 CAF Versys. It covers all essential systems, including detailed procedures for engine disassembly and assembly, fuel and ignition systems, cooling, exhaust, transmission, clutch, frame, suspension, wheels, tires, brakes, electrical components, and steering. The manual also includes crucial information on maintenance schedules, adjustments, torque specifications, troubleshooting, and the use of special tools, ensuring owners and technicians can effectively preserve the vehicle's performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: KLE650 CAF Versys Year: 2010 Codes Model Code: KLE650CAF 👋 Introduction Market Position Vehicle Segment: Middleweight Adventure Touring Motorcycle Target Audience: Riders seeking a versatile motorcycle for commuting, touring, and light off-road use. Competitive Analysis Key Competitors 2010: Yamaha TDM900 (though larger displacement), BMW F650GS, Suzuki V-Strom 650. Key Features Versatility: Designed for a wide range of riding conditions and purposes, often praised for its all-around capabilities. Ergonomics: Comfortable riding position suitable for long distances. Engine Character: Torquey parallel-twin engine known for its usability and smooth power delivery. 📋 Manual Details Coverage Areas Coverage Type: Workshop Service Manual Page Count Page Count: 631 Manual Type Manual Type: Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Complete disassembly, assembly, inspection, and repair of the engine and its sub-components. Fuel System: Inspection, cleaning, and repair of fuel injection system, fuel pump, injectors, and related components. Ignition System: Testing and adjustment of ignition timing, spark plugs, and ignition coils. Cooling System: Maintenance, flushing, and repair of the radiator, coolant, thermostat, and cooling fan. Exhaust System: Inspection, removal, and installation of the exhaust pipes, muffler, and catalytic converter. Transmission And Clutch: Detailed procedures for clutch operation, adjustment, removal, and installation, as well as transmission disassembly and assembly. Frame And Suspension: Repair and adjustment of front forks, rear shock absorber, swingarm, and frame components. Wheels And Tires: Tire pressure checks, wheel bearing maintenance, and wheel removal/installation. Brakes: Front and rear brake system service, including pad replacement, caliper overhaul, bleeding, and fluid specifications. Electrical System: Wiring diagrams, troubleshooting for lighting, charging system, starting system, and electronic control units (ECUs). Steering System: Inspection and adjustment of steering head bearings and linkage. Bodywork And Fairings: Removal and installation procedures for body panels, fairings, and trim pieces. Diagnostic Procedures: Troubleshooting guides and diagnostic charts for common problems. Procedures Included Maintenance: Detailed periodic maintenance schedules, fluid changes, filter replacements, and lubrication points. Adjustments: Precise instructions for clutch, throttle, brake lever, and suspension adjustments. Removal And Installation: Step-by-step guides for removing and installing all major components and sub-assemblies. Disassembly And Assembly: Comprehensive breakdown of components for detailed inspection and repair. Troubleshooting: Systematic approaches to diagnosing and resolving mechanical and electrical issues. Rebuilding: Detailed instructions for rebuilding major sub-assemblies like the engine and transmission. Torque Specifications: Accurate torque values for critical fasteners across all systems. Special Tool Usage: Identification and application of necessary special service tools. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission overhauls. Pictorial Illustrations: Abundant pictorial diagrams, exploded views, and photographs to guide procedures. Detail Level: Bumper-to-bumper, with detailed explanations for each step. Factory Specifications: Includes factory specifications, allowable limits, and reference data for adjustments. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Yes, all pages are printable. Text Searchability: Implied by PDF format, facilitating quick information retrieval. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Compatibility Operating Systems: Windows, Mac, Linux OS Required Software: Adobe Reader ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower: Approx. 64 hp @ 8000 rpm (specifications may vary by region) Torque: Approx. 47 lb-ft @ 7000 rpm (specifications may vary by region) Fuel System Fuel Delivery: Fuel Injection (DFI) with dual 38mm Keihin throttle bodies Fuel Type: Unleaded gasoline (91 octane or higher recommended) Cooling System Coolant Capacity: Approx. 1.7 L (specifications to be confirmed in manual) Lubrication Oil Type: SAE 10W-40 motorcycle oil, API SG or SH, JASO MA 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmission: N/A (standard 6-speed) Features Clutch Type: Wet, multi-disc Final Drive: Sealed chain Transmission Oil Type: API GL-4 SAE 80W or 90W (specifications to be confirmed in manual) 📐 Dimensions Exterior Length:...