This comprehensive Kawasaki KLR500 KLR650 1996 Full Service Repair Manual provides everything you need to repair, maintain, rebuild, refurbish, or restore your 1996 Kawasaki KLR500 or KLR650 motorcycle. It covers all diagnostic and repair procedures in great detail, offering the same information used by professional technicians and mechanics. This manual is designed primarily for professional use, but it also contains sufficient information for do-it-yourself mechanics who want to perform repairs and maintenance on their own 1996 Kawasaki KLR500 or KLR650.

The manual is a practical guide that covers repairs, service schedules, maintenance, wiring diagrams, and diagnostics. It includes detailed sub-steps that expand on repair procedure information, along with notes, cautions, and warnings throughout each chapter to emphasize critical information. Clear, numbered instructions guide you through every repair procedure step by step, and bold figure numbers help you quickly match illustrations with instructions. Detailed illustrations, drawings, and photos accompany each procedure, with enlarged insets helping you identify and examine parts in detail. The numbered table of contents makes it easy to find the information you need quickly. Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for user-friendly access. This comprehensive manual also makes it easy to diagnose and repair problems with your motorcycle's electrical system.

The Kawasaki KLR650, often referred to simply as the KLR, is a dual-sport motorcycle renowned for its versatility, durability, and value. Introduced in 1987 as a successor to the KLR500, the KLR650 has become a favorite among adventure riders, commuters, and weekend explorers. Its air-cooled, single-cylinder engine, displacing 651cc, delivers ample power for both on- and off-road riding. The KLR650 is known for its rugged construction, featuring a steel frame, long-travel suspension, and large 21-inch front and 18-inch rear wheels. This robust design enables the KLR650 to tackle challenging terrain with ease. Additionally, its generous fuel tank capacity, typically exceeding 5 gallons, provides extended range, making it ideal for long-distance journeys. Over the years, the KLR650 has undergone several updates, with changes in aesthetics, engine performance, and suspension setup. Despite these changes, the core fundamentals of the KLR650 have remained consistent, making it a dependable and capable machine.

The Kawasaki KLR650 has earned a loyal following for its ability to handle a wide variety of riding situations. Its comfortable upright riding position promotes comfort on long rides, while the ample ground clearance and robust suspension allow it to navigate challenging off-road trails. The KLR650's relative affordability and proven reliability make it an attractive option for riders on a budget. While not the most technologically advanced motorcycle on the market, the KLR650's simplicity and ease of maintenance make it appealing to both seasoned riders and beginners. Its air-cooled engine, paired with a straightforward design, makes it less prone to complex mechanical issues. This, combined with readily available parts and a large, supportive community, ensures that the KLR650 remains a practical and long-lasting motorcycle. The KLR650's combination of ruggedness, practicality, and versatility has cemented its place as a true legend in the world of adventure motorcycling.