🏷️ Basic Information Identification Make: Kawasaki Model: KLR500 / KLR650 Model Code: A1 (KLR600), A2 (KLR600), A3 (KLR600), B1 (KLR650), B2 (KLR650), B3 (KLR650) Year: 1987 Codes Vin Prefix: JKAKLAA1... 👋 Introduction Market Position Positioning: The Kawasaki KLR series is known as a versatile dual-sport motorcycle, capable of both on-road commuting and off-road adventure. This manual caters to owners who prefer DIY maintenance and repairs. Competitive Analysis Competitors: Competes with other dual-sport motorcycles of its era like the Honda Transalp, Yamaha Tenere, and Suzuki DR series. The manual provides an advantage to owners seeking to maintain these reliable machines. Key Features Convenience: Instant download allows immediate access to repair information, saving time and effort compared to locating physical copies. Cost Savings: Empowers owners to perform maintenance and repairs, significantly reducing labor costs associated with professional mechanics. Empowerment: Provides the knowledge and instructions necessary for independent vehicle servicing, fostering a deeper understanding of the machine. Accessibility: Available on multiple devices (PC, Mac), allowing for repairs and referencing anytime, anywhere. 📋 Manual Details Coverage Areas Covered Models: Kawasaki KLR500, Kawasaki KLR650 Covered Years: 1987 Page Count Estimated Pages: Refer to actual manual for precise count. Typically 300-500 pages for comprehensive service manuals. Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top end, bottom end, lubrication, cooling, timing, starting and charging systems. Transmission: Clutch, gearbox disassembly and assembly, shift mechanism, internal components. Brakes: Front and rear brake system inspection, service, bleeding, component replacement (calipers, master cylinders, lines). Electrical: Wiring diagrams, ignition system, lighting, charging system, starter, battery, fuses, relays, switches. Suspension: Front forks (telescopic), rear shock absorber, linkage, bearings, adjustments. Steering: Handlebar, steering stem, bearings, lubrication, adjustments. Fuel System: Carburetor (CVK) disassembly, cleaning, adjustment, fuel tank, fuel lines, fuel pump (if applicable). Chassis Body: Frame inspection, body panels, seat, fuel tank mounting, luggage rack. Wheels Tires: Wheel bearings, spoke tension, tire inspection, replacement, balancing. Cooling System: Radiator, hoses, coolant, water pump. Emission Control: Emission control systems specific to the 1987 model year. Engine Control: Ignition timing, carburetor settings, and related control components. Restraint System: Information on seat belts or other restraints if applicable to motorcycle design. Axles: Front and rear axle inspection, removal, and installation. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacement, chain adjustment, lubrication. Troubleshooting: Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides. Repair: Step-by-step instructions for component removal, repair, and reinstallation. Disassembly Reassembly: Detailed guidance for breaking down and rebuilding major vehicle systems. Refurbishment Renovation: Guidance for restoring components and systems to original specifications. Periodic Lubrication: Specific lubrication points and recommended intervals. Technical Depth Depth: Comprehensive: Covers everything from basic checks and adjustments to full engine rebuilds and electrical system diagnostics. Diagnostics: Includes troubleshooting charts, symptom analysis, and specific diagnostic tests. Specifications: Provides torque values, tolerances, clearances, and other critical technical data. Wiring Diagrams: Detailed, clearly labeled electrical wiring schematics. 📊 Manual Specifications File Format Format: PDF Readability: Searchable text, high-resolution images and diagrams. Compatibility: Compatible with all versions of Windows and Mac operating systems. Software Requirements: Adobe PDF Reader, WinZip (for compressed files, if applicable). Print Quality Quality: Designed for clear printing of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 4-stroke, DOHC, Liquid-cooled, Single-cylinder Displacement Klr500: 461 cc (28.1 cu in) Displacement Klr650: 652 cc (39.8 cu in) Bore X Stroke Klr500: 84.0 x 83.6 mm (3.31 x 3.29 in) Bore X Stroke Klr650: 100.0 x 83.0 mm (3.94 x 3.27 in) Compression Ratio Klr650: 8.8:1 Performance Horsepower Klr650 Est: Approx. 42 HP @ 6,500 RPM Torque Klr650 Est: Approx. 39 lb-ft @ 5,500 RPM Fuel System Carburetor: Keihin CVK40 (Constant Velocity Carburetor) Fuel Capacity: Approx. 16 Liters (4.2 US gal) Fuel Type: Unleaded gasoline Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Type: 5-speed constant mesh Clutch: Wet, multi-disc, manual operation Features Drive System: Chain drive 📐 Dimensions Exterior Length: Refer to specific model year specifications; typically around 2,235 mm (88.0 in) Width: Refer to specific model year specifications; typically around 890 mm (35.0 in) Height: Refer to specific model year specifications; typically around 1,400 mm (55.1 in) Weights Dry Weight Klr650: Approx. 176 kg (388 lbs) Wet Weight Klr650 Est: Approx. 192 kg (423 lbs) 🛡️ Safety Features Ratings Crash Safety: N/A for motorcycles (focus on rider safety through design and maintenance). Active Features Braking System: Dual-piston caliper front disc brake, single-piston caliper rear disc brake. Lighting: Halogen headlight, taillight, brake light, turn signals. Passive Features Frame Construction: Steel perimeter frame for rigidity and durability. 💡 Technology Features Infotainment Infotainment System: N/A (Analog instrumentation: speedometer, tachometer, odometer, trip meter, indicator lights). Driver Assistance Assistance Features: N/A (Focus on mechanical and electrical systems). 🔧...