The KX65 is a formidable entry-level motocross and off-road competition machine designed for young riders. Building on a rich racing heritage, the KX65 features a compact and lightweight chassis, a potent liquid-cooled, two-stroke engine with a reed valve induction, and adjustable suspension, making it an ideal platform for developing riding skills in the 65cc class. Its engineering quality and reliability are hallmarks, providing a responsive and agile experience for riders aged 6-12 years transitioning into competitive racing or recreational trail riding. This comprehensive Service Repair Manual covers the KX65 models from 2000 to 2011. It is meticulously designed to guide owners, mechanics, and technicians through all aspects of maintenance, servicing, and repair. The manual provides detailed, step-by-step instructions for engine overhaul, fuel and lubrication system service, electrical system diagnosis, and chassis component maintenance. It includes essential information such as periodic maintenance schedules, tune-up procedures, troubleshooting guides, torque specifications, and detailed wiring diagrams, ensuring the vehicle remains in optimal condition. 🏷️ Basic Information Identification Make: Kawasaki Model: KX65 Product Name: KX65 2000-11 Kawasaki Service Repair Manual PDF Download Codes Product Code: N/A 👋 Introduction Market Position Market Position: Entry-level motocross competition and recreational off-road riding Competitive Analysis Competitive Analysis: Competes directly with other 65cc class motocross bikes from manufacturers like KTM, Yamaha, and Suzuki. Key Features Key Features: Compact and lightweight chassis, potent two-stroke engine, adjustable suspension, designed for young riders transitioning into competitive racing. Target Audience: Young riders aged 6-12 years old competing in motocross or trail riding. 📋 Manual Details Coverage Areas Coverage Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Page Count: 219 Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: General Information, Periodic Maintenance, Tune-up Procedures, Engine, Fuel and Lubrication System, Electrical System, Chassis, Servicing Information Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures, including piston, rings, cylinder, crankcase, crankshaft, and cooling system. Fuel System Service: Detailed instructions for carburetor cleaning, jetting, float adjustment, and fuel line maintenance. Lubrication System Service: Information on transmission oil specifications, capacity, and change intervals. Electrical System Diagnosis: Wiring diagrams, ignition system troubleshooting, lighting (if applicable), battery maintenance, and component testing. Chassis Components: Front forks (telescopic, cartridge type), rear shock absorber (monoshock), steering system, bearings, and linkages. Procedures Included Procedures Included: Maintenance, Servicing, Diagnosis, Repair, Tune-ups, Troubleshooting Periodic Maintenance Schedule: Recommended service intervals for various components based on mileage or operating hours. Tune Up Procedures: Steps for optimizing engine performance, including spark plug gap, carburetor adjustments, and air filter service. Troubleshooting Guide: Diagnostic flowcharts and symptom-based troubleshooting for common operational issues. Brake System Overhaul: Front and rear brake caliper service, master cylinder maintenance, bleeding procedures, and pad replacement. Wheel And Tire Service: Tire pressure recommendations, wheel bearing inspection, spoke tensioning (if applicable), and rim maintenance. Technical Depth Technical Depth: Detailed step-by-step instructions for professional technicians Diagnostic Codes: While specific OBD-II style codes are not applicable, the manual provides diagnostic procedures for electrical faults. Torque Specifications: Precise torque values for all critical fasteners throughout the motorcycle. Special Tools: Lists and descriptions of specialized tools required for specific repair procedures. Wiring Diagrams: Comprehensive electrical system diagrams for easy diagnosis and repair. Exploded Diagrams: Detailed exploded views of all major components, illustrating part relationships and assembly order. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes, the PDF format allows for keyword searching. Print Quality Print Quality: Printable Digital Clarity: High resolution for clear viewing and printing of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Compatible with Windows and Mac operating systems. Requirements Software Requirements: Adobe PDF Reader or compatible PDF viewer. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Displacement: 64 cm³ (3.9 cu in) Bore X Stroke: 44.0 x 41.6 mm (1.73 x 1.64 in) Compression Ratio: 8.8:1 Valvetrain: Reed valve Cooling Method: Liquid-cooled Performance Horsepower: Approximately 15.6 hp @ 12,000 rpm (varies by year and tuning) Torque: Approximately 5.5 lb-ft @ 11,000 rpm (varies by year and tuning) Power Delivery: Peaky, high-revving powerband characteristic of a competitive 65cc two-stroke engine. Fuel System Carburetor: Mikuni VM20SS Fuel Type: Unleaded gasoline with 2-stroke oil premix (typically 50:1 ratio) Fuel Tank Capacity: 3.5 L (0.92 US gal) Lubrication System Lubrication Type: Pre-mix 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-disc, manual Features Gear Ratios: Specific gear ratios detailed within the manual for each gear. 📐 Dimensions Exterior Overall Length: Approx. 1605 mm (63.2 in) Overall Width: Approx. 735 mm (28.9 in) Overall Height: Approx. 1005 mm (39.6 in) Wheelbase: Approx. 1110 mm (43.7 in) Ground Clearance: Approx. 250 mm (9.8 in) Seat Height: Approx. 650 mm (25.6 in) Front Tire Size: 60/100-14...