The Mule 4000 and 4010 Utility Task Vehicles (UTVs), produced between 2009 and 2011, are robust 4x4 vehicles engineered for demanding work and reliable performance. Featuring a liquid-cooled, V-twin, 617 cc engine with a 4-stroke OHV design and a Continuously Variable Transmission (CVT) offering high and low ranges, these UTVs are built to tackle a variety of terrains and tasks. Their durable construction, combined with practical features, makes them a dependable choice for utility and recreational applications.
This Factory Service / Repair Manual provides comprehensive guidance for the maintenance, repair, and parts lookup of the Mule 4000/4010 UTVs. It covers essential topics including general information, routine maintenance schedules, detailed procedures for the engine, fuel, lubrication, and cooling systems, as well as the transmission, steering, and electrical systems. With in-depth troubleshooting sections and technical specifications, this manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Mule 4000 / 4010
Year:
2009, 2010, 2011
Model Code:
KAF620
Vehicle Type:
Utility Task Vehicle (UTV)
Drivetrain:
4x4
📋 Manual Details
Publication
Manual Type:
Factory Service / Repair Manual
Format:
PDF Download
Source:
ClassicCirculations.com
Language:
English
Content
Coverage:
Repair, Maintenance, Parts Lookup
Topics Covered:
General Information, Routine Maintenance, Engine, Fuel System, Lubrication, Cooling, Transmission, Steering, Shocks, Body Work, Intake, Exhaust, Electrical System, Troubleshooting
⚙️ Engine Specifications
Engine Configuration
Engine Type:
4-stroke, Liquid-cooled, V-twin, OHV
Displacement:
617 cc (37.6 cu in)
Bore X Stroke:
74.0 x 72.0 mm (2.9 x 2.8 in)
Compression Ratio:
9.8:1
Fuel System
Fuel Delivery:
Carbureted (Mikuni B24-1 x 2)
Ignition
Ignition Type:
CDI
🔧 Transmission
Drivetrain
Transmission Type:
Continuously Variable Transmission (CVT) with High/Low range and Reverse
Drive System:
Shaft Drive, Selectable 4WD
📐 Dimensions
Physical
Length:
2790 mm (109.8 in)
Width:
1560 mm (61.4 in)
Height:
1885 mm (74.2 in)
Wheelbase:
1835 mm (72.2 in)
Ground Clearance:
190 mm (7.5 in)
Dry Weight:
645 kg (1422 lbs)
🔧 Maintenance
Fluid Capacities
Engine Oil Capacity:
1.7 L (1.8 US qt) with filter change
Transmission Fluid Type:
API GL-4 SAE 80W-90 Gear Oil
Coolant Capacity:
1.6 L (1.7 US qt)
Service Intervals
Engine Oil Change:
First 20 hours, then every 100 hours or 6 months
Air Filter Cleaning:
Every 50 hours
Spark Plug Replacement:
Every 100 hours or 12 months
The Mule 4000 and 4010 Utility Task Vehicles (UTVs), produced between 2009 and 2011, are robust 4x4 vehicles engineered for demanding work and reliable performance. Featuring a liquid-cooled, V-twin, 617 cc engine with a 4-stroke OHV design and a Continuously Variable Transmission (CVT) offering high and low ranges, these UTVs are built to tackle a variety of terrains and tasks. Their durable construction, combined with practical features, makes them a dependable choice for utility and recreational applications.
This Factory Service / Repair Manual provides comprehensive guidance for the maintenance, repair, and parts lookup of the Mule 4000/4010 UTVs. It covers essential topics including general information, routine maintenance schedules, detailed procedures for the engine, fuel, lubrication, and cooling systems, as well as the transmission, steering, and electrical systems. With in-depth troubleshooting sections and technical specifications, this manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Mule 4000 / 4010
Year:
2009, 2010, 2011
Model Code:
KAF620
Vehicle Type:
Utility Task Vehicle (UTV)
Drivetrain:
4x4
📋 Manual Details
Publication
Manual Type:
Factory Service / Repair Manual
Format:
PDF Download
Source:
ClassicCirculations.com
Language:
English
Content
Coverage:
Repair, Maintenance, Parts Lookup
Topics Covered:
General Information, Routine Maintenance, Engine, Fuel System, Lubrication, Cooling, Transmission, Steering, Shocks, Body Work, Intake, Exhaust, Electrical System, Troubleshooting
⚙️ Engine Specifications
Engine Configuration
Engine Type:
4-stroke, Liquid-cooled, V-twin, OHV
Displacement:
617 cc (37.6 cu in)
Bore X Stroke:
74.0 x 72.0 mm (2.9 x 2.8 in)
Compression Ratio:
9.8:1
Fuel System
Fuel Delivery:
Carbureted (Mikuni B24-1 x 2)
Ignition
Ignition Type:
CDI
🔧 Transmission
Drivetrain
Transmission Type:
Continuously Variable Transmission (CVT) with High/Low range and Reverse
Drive System:
Shaft Drive, Selectable 4WD
📐 Dimensions
Physical
Length:
2790 mm (109.8 in)
Width:
1560 mm (61.4 in)
Height:
1885 mm (74.2 in)
Wheelbase:
1835 mm (72.2 in)
Ground Clearance:
190 mm (7.5 in)
Dry Weight:
645 kg (1422 lbs)
🔧 Maintenance
Fluid Capacities
Engine Oil Capacity:
1.7 L (1.8 US qt) with filter change
Transmission Fluid Type:
API GL-4 SAE 80W-90 Gear Oil
Coolant Capacity:
1.6 L (1.7 US qt)
Service Intervals
Engine Oil Change:
First 20 hours, then every 100 hours or 6 months
Air Filter Cleaning:
Every 50 hours
Spark Plug Replacement:
Every 100 hours or 12 months
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