🏷️ Basic Information Identification Make: Kawasaki Model: MULE 4010 TRANS 4x4 Diesel Product Name: 2009-2012 Kawasaki MULE 4010 TRANS 4x4 Diesel Service Repair Manual Instant Download Codes Chassis Codes Covered: KAF950G9, KAF950GA, KAF950HA, KAF950GB, KAF950HB, KAF950GC Generation Generation: First Generation (2009-2014) 👋 Introduction Market Position Market Position: The Kawasaki MULE 4010 TRANS 4x4 Diesel is a utility vehicle designed for demanding work environments, offering robust diesel power and enhanced off-road capability with its true 4x4 system and transformative bed. Competitive Analysis Competitive Analysis: Competes with other utility UTVs from brands like John Deere (Gator), Polaris (Ranger), and Kubota, positioning itself as a durable and powerful workhorse. Key Features Key Features: Diesel engine for torque and fuel efficiency, true 4x4 system, K-TRAC (Kawasaki Traction Control), Trans-Cab feature for passenger capacity, durable construction. Manual Value Proposition Manual Value Proposition: This service manual empowers owners and technicians to maintain, diagnose, and repair their Kawasaki MULE 4010 TRANS 4x4 Diesel, saving time and money compared to professional dealer services. 📋 Manual Details Coverage Areas Years Covered: 2009, 2010, 2011, 2012 Page Count Page Count: Not Specified (Typical professional service manuals are extensive, often 500-1500+ pages) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: General Information, Periodic Maintenance, Fuel System (DFI), Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix Fuel System Detail: DFI, fuel pump, injectors, fuel filter replacement, fuel tank service. Electrical System Detail: Battery, charging system (alternator), starter motor, lighting, ignition system (glow plugs), fuses, relays, wiring diagrams. Procedures Included Procedures Included: Detailed step-by-step repair instructions, diagnostic procedures, torque specifications, wiring diagrams, troubleshooting guides, component removal and installation, adjustment procedures, maintenance schedules Engine Rebuild Procedures: Detailed instructions for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), and reassembly. Brake System Repair: Front and rear brake caliper service, pad replacement, rotor inspection, hydraulic system bleeding, brake line routing. Suspension Component Replacement: Front struts, rear shocks, bushings, and ball joint service. Troubleshooting Guide: Systematic approach to diagnosing common problems with clear symptoms, probable causes, and recommended solutions. Technical Depth Technical Depth: Comprehensive; suitable for DIY enthusiasts and professional mechanics, covering routine maintenance to major overhauls. 📊 Manual Specifications File Format File Format: PDF Searchability: Typically PDF files are searchable, allowing users to quickly find specific information. Portability: Can be saved to hard drive, burned to CD, or accessed on multiple devices. Print Quality Print Quality: High Resolution, suitable for printing in great quality Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: Not Applicable (Digital PDF) Compatibility Compatibility: All PC-based Windows Operating Systems and Mac Requirements Requirements: Adobe PDF Reader, WinZip ⚙️ Engine Specifications Primary Engine Engine Type: Diesel Engine Manufacturer Model: Kawasaki D782-B (3-cylinder, liquid-cooled diesel) Displacement: 778 cc (47.5 cu in) Engine Id Tag: Engine model and serial number found on engine block (refer to manual for specific location). Performance Horsepower: Approx. 17.8 HP (This is an approximate value for this engine, specific tuning may vary.) Torque: High torque output characteristic of diesel engines, ideal for towing and hauling. Fuel System Fuel Injection: Indirect Injection (IDI) with DFI (Digital Fuel Injection) management Cooling System Cooling Type: Liquid-cooled Lubrication System Oil Type: Refer to manual for specific diesel engine oil viscosity (e.g., SAE 10W-30 or 15W-40 diesel rated API CI-4 or higher) 🔧 Transmission Standard Transmission Type: Continuously Variable Transmission (CVT) with High/Low range and Reverse Gear Ratios: Refer to manual for specific CVT ratio ranges and final drive ratios. Features Drive Modes: 2WD / 4WD selection, Locking Rear Differential Trans Cab Feature: Ability to convert from 2-passenger to 4-passenger configuration by folding the cargo bed. 📐 Dimensions Exterior Overall Length: Approximately 124.4 inches (3160 mm) Overall Width: Approximately 61.5 inches (1562 mm) Overall Height: Approximately 75.8 inches (1925 mm) Wheelbase: Approximately 70.9 inches (1800 mm) Ground Clearance: Approximately 7.0 inches (178 mm) Cargo Bed Length: Approximately 47.1 inches (1196 mm) in 2-passenger mode Bed Width: Approximately 43.1 inches (1095 mm) Bed Depth: Approximately 11.0 inches (280 mm) Weights Curb Weight: Approximately 1,400 - 1,500 lbs (635 - 680 kg) (Varies by configuration) Towing Capacity: 1,200 lbs (544 kg) Payload Capacity: 840 lbs (381 kg) Front Track: Approximately 53.3 inches (1354 mm) Rear Track: Approximately 53.1 inches (1348 mm) 🛡️ Safety Features Ratings Safety Ratings: Not applicable in the same way as passenger vehicles. Focus is on ROPS (Roll-Over Protective Structure) and seat belts. Active Features Active Safety Features: Four-wheel disc brakes, engine braking through CVT. Passive Features Passive Safety Features: Steel-tube frame with ROPS, seat belts for all passengers, grab handles. 💡 Technology Features Infotainment Infotainment System: Basic; typically includes AM/FM radio (optional), auxiliary input. Driver Assistance Driver Assistance: Limited; focus on...