Kawasaki Vn900 Vulcan 900 Custom 2007-2015 Service Repair Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Vulcan 900 Custom Model Variant: Custom Product Name: Kawasaki Vn900 Vulcan 900 Custom 2007-2015 Service Repair Manual Generation Generation Identifier: VN900 Vulcan (2007-2015) Codes Engine Code Family: VN900 👋 Introduction Market Position Target Audience: Technicians, mechanics, and motorcycle owners seeking repair and maintenance information Competitive Analysis Value Proposition: Low price, high quality, instant access, comprehensive coverage Key Features Feature 1: Official, complete factory service repair manual Feature 2: Detailed technical data and diagrams Feature 3: Instant download for immediate use Feature 4: Printable at high quality 📋 Manual Details Coverage Areas Primary Coverage: Kawasaki VN900 Vulcan 900 Custom Covered Years: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015 Page Count Estimated Pages: Hundreds to Thousands (printable at high quality) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Service Repair: Included Transmission Service Repair: Included Brake System: Included Wiring Diagrams: Included Electrical System: Included Suspension: Included Periodic Lubrication: Included Steering: Included Cooling System: Included Fuel Injection System: Included Fuel System: Included Emission System: Included Engine Control System: Included Chassis Body: Included Differential Drive: Included Axle: Included Heater Air Conditioner: Included Restraint System: Included Interior Components: Included Equipment Information: Included Procedures Included General Maintenance: Included Troubleshooting: Included Diagnostic Procedures: Implied within Troubleshooting and System Specific Sections Repair Procedures: Comprehensive for all covered systems Technical Data Sheets: Included Parking Procedures: Included (as per Operating Manual Content) Operation Suggestions: Included (as per Operating Manual Content) Transportation Preparation: Included (as per Operating Manual Content) Maintenance Checklists: Included Tightening Torque Specifications: Included Service Instructions: Included Technical Depth Depth: Complete factory level detail, suitable for technicians and enthusiasts 📊 Manual Specifications File Format Primary File Type: PDF Required Software: Adobe PDF Reader, WinZip (for larger files) Print Quality Quality Description: High quality, printable pages Searchability: Implied by PDF format, typically searchable text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, liquid-cooled, SOHC, 4-valve per cylinder Displacement: 892 cc (54.4 cu in) Bore X Stroke: 92.0 x 68.2 mm (3.6 x 2.7 in) - *Typical for this generation* Performance Horsepower: Approx. 50-55 HP (at crankshaft) - *Estimated, specific figures vary* Torque: Approx. 75-80 Nm (55-59 lb-ft) at 3,500 rpm - *Estimated, specific figures vary* Fuel System Fuel Delivery: Fuel Injection (DFI) with sub-throttle system Fuel Type: Unleaded gasoline Engine Components Ignition System: Digital CDI Clutch: Wet, multi-disc, manual Starter: Electric 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Final Drive: Belt Drive Features Gear Ratios: Detailed in manual Fluid Requirements Transmission Oil Type: API GL-4, SAE 80W-90 Hypoid Gear Oil (or equivalent specification) 📐 Dimensions Exterior Length: Approx. 2,400 mm (94.5 in) - *Typical for VN900 Custom* Width: Approx. 905 mm (35.6 in) - *Typical for VN900 Custom* Height: Approx. 1,105 mm (43.5 in) - *Typical for VN900 Custom* Weights Dry Weight: Approx. 260 kg (573 lbs) - *Typical for VN900 Custom* Curb Weight: Approx. 270 kg (595 lbs) - *Typical for VN900 Custom* Fuel Capacity: 20 Liters (5.3 US gal) - *Typical for VN900 Custom* 🛡️ Safety Features Ratings Safety Certification: Meets relevant motorcycle safety standards of the era Active Features Braking System: Front: Disc brake, Rear: Disc brake ABS: Optional on some models/markets within this range Passive Features Lighting: Halogen headlight, LED tail light 💡 Technology Features Infotainment Infotainment System: N/A (Classic cruiser design, no integrated infotainment) Driver Assistance Driver Assistance Features: ABS (Optional on certain models) Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 6,000 km (3,700 miles) or 6 months - *Refer to manual for exact specification* Air Filter Replacement: Recommended every 12,000 km (7,500 miles) or 12 months - *Refer to manual for exact specification* Spark Plug Replacement: Recommended every 12,000 km (7,500 miles) - *Refer to manual for exact specification* Fluid Specifications Engine Oil Type: SAE 10W-40 API SG or higher, JASO MA / MA2 - *Refer to manual for exact specification and capacity* Coolant Type: Ethylene glycol based coolant, 50/50 mix with distilled water - *Refer to manual for exact specification and capacity* Known Issues Common Problems: Relatively reliable. Potential issues can include normal wear items like tires, brakes, and chain/sprockets (if applicable, though this is belt drive). Some owners report occasional issues with fuel pump or electrical connections if not maintained. Refer to manual for detailed troubleshooting. 📚 Vehicle History Brand Heritage Kawasaki Motorcycles: Kawasaki Heavy Industries has a long and respected history in motorcycle manufacturing, particularly in the cruiser segment with the Vulcan line. Model Evolution Vn900 Custom Evolution: The VN900 Vulcan Custom was introduced as part of the VN900 family, building upon the success of previous Vulcan models. It features a distinctive custom styling with spoke...
Implied within Troubleshooting and System Specific Sections
Repair Procedures:
Comprehensive for all covered systems
Technical Data Sheets:
Included
Parking Procedures:
Included (as per Operating Manual Content)
Operation Suggestions:
Included (as per Operating Manual Content)
Transportation Preparation:
Included (as per Operating Manual Content)
Maintenance Checklists:
Included
Tightening Torque Specifications:
Included
Service Instructions:
Included
Technical Depth
Depth:
Complete factory level detail, suitable for technicians and enthusiasts
📊 Manual Specifications
File Format
Primary File Type:
PDF
Required Software:
Adobe PDF Reader, WinZip (for larger files)
Print Quality
Quality Description:
High quality, printable pages
Searchability:
Implied by PDF format, typically searchable text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, liquid-cooled, SOHC, 4-valve per cylinder
Displacement:
892 cc (54.4 cu in)
Bore X Stroke:
92.0 x 68.2 mm (3.6 x 2.7 in) - *Typical for this generation*
Performance
Horsepower:
Approx. 50-55 HP (at crankshaft) - *Estimated, specific figures vary*
Torque:
Approx. 75-80 Nm (55-59 lb-ft) at 3,500 rpm - *Estimated, specific figures vary*
Fuel System
Fuel Delivery:
Fuel Injection (DFI) with sub-throttle system
Fuel Type:
Unleaded gasoline
Engine Components
Ignition System:
Digital CDI
Clutch:
Wet, multi-disc, manual
Starter:
Electric
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Final Drive:
Belt Drive
Features
Gear Ratios:
Detailed in manual
Fluid Requirements
Transmission Oil Type:
API GL-4, SAE 80W-90 Hypoid Gear Oil (or equivalent specification)
📐 Dimensions
Exterior
Length:
Approx. 2,400 mm (94.5 in) - *Typical for VN900 Custom*
Width:
Approx. 905 mm (35.6 in) - *Typical for VN900 Custom*
Height:
Approx. 1,105 mm (43.5 in) - *Typical for VN900 Custom*
Weights
Dry Weight:
Approx. 260 kg (573 lbs) - *Typical for VN900 Custom*
Curb Weight:
Approx. 270 kg (595 lbs) - *Typical for VN900 Custom*
Fuel Capacity:
20 Liters (5.3 US gal) - *Typical for VN900 Custom*
🛡️ Safety Features
Ratings
Safety Certification:
Meets relevant motorcycle safety standards of the era
Active Features
Braking System:
Front: Disc brake, Rear: Disc brake
ABS:
Optional on some models/markets within this range
Passive Features
Lighting:
Halogen headlight, LED tail light
💡 Technology Features
Infotainment
Infotainment System:
N/A (Classic cruiser design, no integrated infotainment)
Driver Assistance
Driver Assistance Features:
ABS (Optional on certain models)
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 6,000 km (3,700 miles) or 6 months - *Refer to manual for exact specification*
Air Filter Replacement:
Recommended every 12,000 km (7,500 miles) or 12 months - *Refer to manual for exact specification*
Spark Plug Replacement:
Recommended every 12,000 km (7,500 miles) - *Refer to manual for exact specification*
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA / MA2 - *Refer to manual for exact specification and capacity*
Coolant Type:
Ethylene glycol based coolant, 50/50 mix with distilled water - *Refer to manual for exact specification and capacity*
Known Issues
Common Problems:
Relatively reliable. Potential issues can include normal wear items like tires, brakes, and chain/sprockets (if applicable, though this is belt drive). Some owners report occasional issues with fuel pump or electrical connections if not maintained. Refer to manual for detailed troubleshooting.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries has a long and respected history in motorcycle manufacturing, particularly in the cruiser segment with the Vulcan line.
Model Evolution
Vn900 Custom Evolution:
The VN900 Vulcan Custom was introduced as part of the VN900 family, building upon the success of previous Vulcan models. It features a distinctive custom styling with spoke wheels, a sculpted tank, and a low-slung profile.
Production
Manufacturing Location:
Japan (Primary)
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2007-2015 VN900 Custom are not widely publicized, the Vulcan line generally receives positive reviews for its styling, ride comfort, and value in the mid-size cruiser segment.
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