🏷️ Basic Information Identification Make: Kia Model: Rio Model Variant: Rio5 Year: 2006 Engine Code Designation: G4ED Trim Levels Covered: All versions (e.g., LX, EX) Generation Generation Identifier: JB Codes Chassis Code: DC 👋 Introduction Market Position Segment: Subcompact economy car Target Audience: Budget-conscious consumers, first-time car buyers, urban commuters Competitive Analysis Primary Competitors: Honda Fit, Toyota Yaris, Nissan Versa, Chevrolet Aveo, Ford Fiesta Key Features Vehicle Strengths: Affordability, fuel efficiency, surprisingly spacious interior for its class, good maneuverability Manual Advantage: Provides dealership-level repair information, empowering owners for DIY maintenance and complex repairs. 📋 Manual Details Coverage Areas Coverage Scope: Bumper-to-bumper repair and maintenance Page Count Estimated Page Count: Over 1500 (typical for OEM FSM) Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Drivetrain, Transmission Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Body Electrical, Powertrain Electrical, Chassis Electrical, Lighting, Instrumentation, HVAC Controls Body: Body Exterior, Body Interior, Restraint Systems, Climate Control System Procedures Included Diagnostic Procedures: Component testing, DTC (Diagnostic Trouble Code) interpretation, circuit diagnosis Repair Procedures: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component renewal, electrical component replacement Maintenance Procedures: Tune-ups, oil changes, filter replacements, fluid flushes, belt replacement, brake pad replacement Installation Procedures: Component replacement, accessory installation (where applicable) Technical Depth Depth Of Information: Advanced diagnostics, component-level repair, full engine and transmission disassembly/reassembly 📊 Manual Specifications File Format File Quality: High-resolution, vector-based illustrations and text Searchability: Fully searchable text, indexed for quick navigation Print Quality Printability: Printable pages for in-shop use Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder (I4) Displacement: 1.6 Liters (1599 cc) Valve Train: DOHC (Dual Overhead Camshafts), 16 Valves Bore X Stroke: 76.5 mm x 87.0 mm Compression Ratio: 10.0:1 Performance Horsepower: 110 hp @ 6000 rpm (approx.) Torque: 107 lb-ft @ 3200 rpm (approx.) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Emission Controls: Catalytic Converter, EGR (Exhaust Gas Recirculation) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic Features Clutch Type: Hydraulic Actuated Dry Single Plate Clutch (Manual) Transmission Fluid Spec Manual: GL-4 Manual Transmission Fluid (e.g., API GL-4, SAE 75W/90) Transmission Fluid Spec Automatic: Kia SPIII ATF (or equivalent DEXRON-III/MERCON) 📐 Dimensions Exterior Length: 164.7 inches (4183 mm) for Rio Sedan; 158.3 inches (4020 mm) for Rio5 Hatchback Width: 66.7 inches (1694 mm) Height: 58.7 inches (1491 mm) for Rio5 Hatchback; 57.9 inches (1470 mm) for Rio Sedan Wheelbase: 98.0 inches (2489 mm) Interior Passenger Volume: Approx. 90.1 cu ft Cargo Cargo Volume Hatchback: Approx. 15.1 cu ft (rear seats up) Weights Curb Weight: Approx. 2300-2450 lbs (1043-1111 kg) Gross Vehicle Weight Rating: Approx. 3300 lbs (1497 kg) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 4 Stars (Driver), 4 Stars (Passenger) IIHS Frontal Offset Rating: Acceptable Active Features ABS: Optional on LX, Standard on EX Traction Control: Not typically available for this model year Passive Features Airbags Front: Driver and Passenger Frontal Airbags Airbags Side: Optional front side-impact airbags Seatbelts: 3-point seat belts with pretensioners and load limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: AM/FM CD player with 4 speakers (standard); optional satellite radio and auxiliary input. Instrument Cluster: Analog speedometer, tachometer (optional), fuel gauge, engine temperature gauge, warning lights. Driver Assistance Cruise Control: Optional on EX trim. Connectivity Auxiliary Input: Available on higher trims or optional audio systems. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (severe conditions may require more frequent changes). Engine Oil Filter Replacement: At every oil change. Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 60,000 miles (NGK Iridium recommended for optimal performance). Coolant Flush: Every 30,000 miles or 24 months. Transmission Fluid Change Automatic: Every 45,000 miles or 36 months. Brake Fluid Change: Every 30,000 miles or 24 months. Fluid Specifications Engine Oil Type: API SM or SN, ILSAC GF-4 or GF-5, SAE 5W-20 Engine Oil Capacity: 3.5 US quarts (3.3 Liters) with filter change. Coolant Type: Ethylene Glycol based, with corrosion inhibitors (e.g., HOAT - Hybrid Organic Acid Technology) Power Steering Fluid: Dexron-III/Mercon compatible ATF or specified power steering fluid. Known Issues Common Problems: Catalytic converter failure, front suspension component wear (ball joints, tie rods), occasional electrical gremlins, potential for engine oil leaks from valve cover gasket. Body Corrosion: As with many vehicles of this era, rust can be an issue in areas with harsh winters or high salt exposure. 📚 Vehicle History Brand Heritage Kia Origin: South Korean automobile manufacturer, founded in 1944....