🏷️ Basic Information Identification Make: Komatsu Model: 830E-AC Dump Truck Serial Number Range: A30001 - A30035 👋 Introduction Market Position Segment: Heavy-duty mining and construction dump trucks. Application: Designed for large-scale mining and heavy-duty earthmoving operations requiring high payload capacity and efficient hauling. Competitive Analysis Competitors: Caterpillar 777 Series, Liebherr T 282 Series, BelAZ 75710 (though larger capacity). Key Features Value Proposition: Provides essential information for operators and maintenance personnel to maximize performance, efficiency, and safety of the Komatsu 830E-AC. Focus on uptime and reliability. Design Philosophy: Emphasis on operator comfort, ease of maintenance, and high productivity in challenging conditions. 📋 Manual Details Coverage Areas Primary Coverage: Operation and Maintenance Page Count Total Pages: 174 Manual Type Type: Operation & Maintenance Manual Language Language: English Format File Format: PDF Accessibility: Instant download capability for immediate access after purchase. 📖 Manual Coverage Systems Covered Core Systems: Truck Operation, Operator Cab and Controls, Lubrication and Service, Automatic Lubrication System, Major Component Description, Payload Meter III, Radio / Cassette Player Additional Systems: General Safety, Standard Charts and Tables, Introduction, Warnings and Cautions. Specialized Systems: Automatic Lubrication System (ALS) details, Payload Meter III functionality and operation. Operational Sections: Detailed sections on truck operation, including starting, stopping, traveling, and dumping procedures. Procedures Included Key Procedures: Operation, Handling, Lubrication, Maintenance, Checking, Adjustment Additional Procedures: System checks and adjustments for optimal performance, troubleshooting guidance for common operational issues. Diagnostic Focus: Procedures for checking system pressures, fluid levels, electrical connections, and basic troubleshooting of common operational faults. Technical Depth Depth: Focuses on effective, economical, and safe machine operation and maintenance for peak performance. Includes detailed descriptions of major components and specific procedures for checks and adjustments. Detail Level: Comprehensive operational guidance, lubrication schedules, standard maintenance procedures, and component descriptions necessary for routine upkeep and basic fault identification. 📊 Manual Specifications File Format Requirements: Adobe PDF Reader Compatibility: All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc. Print Quality Quality Description: 100% Complete and Intact, no missing/corrupt pages/sections, Bookmarked, Searchable Searchability: Fully searchable PDF content for quick information retrieval. Bookmarking: Internal bookmarks for easy navigation through the manual's sections. Binding Type Type: Digital Download (PDF) Paper Type Viewing Media: Viewable on computer, printable, can be burned to CD-ROM. ⚙️ Engine Specifications Primary Engine Engine Model: Komatsu SSDA16V159E-2 (Typical, specific engine details usually found within the manual itself based on configuration) Engine Manufacturer: Cummins (typically for this model range, but Komatsu can also use own engines or other suppliers) Engine Type: Four-stroke, turbocharged and aftercooled, V-16 cylinder diesel engine. Performance Horsepower Gross Typical: 1085 HP (2000 RPM) Torque Peak Typical: 3018 lb-ft (1400 RPM) Displacement Typical: 1997 cubic inches (32.7 Liters) Fuel System Fuel Type: Diesel Emission Control Typical: Tier II or Tier III emissions compliant (depending on production date and region). 🔧 Transmission Standard Type: Komatsu Advanced Transmission System (ATS) with Electronic Control. Optional Options: N/A (Typically integrated system for this model) Features Key Features: Provides optimal gear selection based on load, grade, and speed to maximize fuel efficiency and reduce driveline stress. 📐 Dimensions Exterior Length Overall: Approx. 32 ft 10 in (9.99 m) Width Overall: Approx. 22 ft 3 in (6.78 m) Height Overall: Approx. 15 ft 11 in (4.85 m) Wheelbase: Approx. 18 ft 8 in (5.7 m) Cargo Payload Capacity Max: 130 US Ton (118 Metric Ton) Body Capacity Struck: Approx. 134 cubic yards (102 cubic meters) Body Capacity Heaped: Approx. 178 cubic yards (136 cubic meters) Weights Operating Weight Typical: Approx. 315,000 lbs (143,000 kg) Payload Capacity: 130 US tons (118 metric tons) 🛡️ Safety Features Ratings Rating System: Not typically rated by external agencies like NHTSA/Euro NCAP; safety is inherent in design and operator training. Active Features Key Features: Advanced braking systems, onboard diagnostics for fault detection, integrated payload monitoring to prevent overloading. Control Systems: Electronically controlled braking system (ECBS), traction control system. Passive Features Key Features: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) cab, ergonomic operator controls, visibility enhancements. 💡 Technology Features Infotainment Features: Includes a Radio/Cassette Player as listed in manual coverage. Driver Assistance Key Features: Payload Meter III (for accurate load monitoring), advanced transmission control, integrated diagnostics. Payload Meter Functionality: Payload Meter III provides real-time weight measurement and stores load data for performance analysis and optimization. Connectivity Connectivity Features: Onboard diagnostics and potentially integrated telemetry for fleet management (details typically manufacturer specific, but manual would cover onboard systems). 🔧 Maintenance Service Intervals Typical Engine Oil Change: Refer to manual for exact intervals based on operating hours and conditions (e.g., 250-500 hours). Hydraulic Filter Replacement: Refer to manual based on operating hours, typically within 500-1000 hour range, or based on oil analysis. Greasing Intervals: Daily, weekly, and monthly greasing schedules detailed for all critical pivot points and bearings. Fluid Specifications Engine Oil Type Example: API...
Provides essential information for operators and maintenance personnel to maximize performance, efficiency, and safety of the Komatsu 830E-AC. Focus on uptime and reliability.
Design Philosophy:
Emphasis on operator comfort, ease of maintenance, and high productivity in challenging conditions.
📋 Manual Details
Coverage Areas
Primary Coverage:
Operation and Maintenance
Page Count
Total Pages:
174
Manual Type
Type:
Operation & Maintenance Manual
Language
Language:
English
Format
File Format:
PDF
Accessibility:
Instant download capability for immediate access after purchase.
📖 Manual Coverage
Systems Covered
Core Systems:
Truck Operation, Operator Cab and Controls, Lubrication and Service, Automatic Lubrication System, Major Component Description, Payload Meter III, Radio / Cassette Player
Additional Systems:
General Safety, Standard Charts and Tables, Introduction, Warnings and Cautions.
Specialized Systems:
Automatic Lubrication System (ALS) details, Payload Meter III functionality and operation.
Operational Sections:
Detailed sections on truck operation, including starting, stopping, traveling, and dumping procedures.
System checks and adjustments for optimal performance, troubleshooting guidance for common operational issues.
Diagnostic Focus:
Procedures for checking system pressures, fluid levels, electrical connections, and basic troubleshooting of common operational faults.
Technical Depth
Depth:
Focuses on effective, economical, and safe machine operation and maintenance for peak performance. Includes detailed descriptions of major components and specific procedures for checks and adjustments.
Detail Level:
Comprehensive operational guidance, lubrication schedules, standard maintenance procedures, and component descriptions necessary for routine upkeep and basic fault identification.
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
Print Quality
Quality Description:
100% Complete and Intact, no missing/corrupt pages/sections, Bookmarked, Searchable
Searchability:
Fully searchable PDF content for quick information retrieval.
Bookmarking:
Internal bookmarks for easy navigation through the manual's sections.
Binding Type
Type:
Digital Download (PDF)
Paper Type
Viewing Media:
Viewable on computer, printable, can be burned to CD-ROM.
⚙️ Engine Specifications
Primary Engine
Engine Model:
Komatsu SSDA16V159E-2 (Typical, specific engine details usually found within the manual itself based on configuration)
Engine Manufacturer:
Cummins (typically for this model range, but Komatsu can also use own engines or other suppliers)
Engine Type:
Four-stroke, turbocharged and aftercooled, V-16 cylinder diesel engine.
Performance
Horsepower Gross Typical:
1085 HP (2000 RPM)
Torque Peak Typical:
3018 lb-ft (1400 RPM)
Displacement Typical:
1997 cubic inches (32.7 Liters)
Fuel System
Fuel Type:
Diesel
Emission Control Typical:
Tier II or Tier III emissions compliant (depending on production date and region).
🔧 Transmission
Standard
Type:
Komatsu Advanced Transmission System (ATS) with Electronic Control.
Optional
Options:
N/A (Typically integrated system for this model)
Features
Key Features:
Provides optimal gear selection based on load, grade, and speed to maximize fuel efficiency and reduce driveline stress.
📐 Dimensions
Exterior
Length Overall:
Approx. 32 ft 10 in (9.99 m)
Width Overall:
Approx. 22 ft 3 in (6.78 m)
Height Overall:
Approx. 15 ft 11 in (4.85 m)
Wheelbase:
Approx. 18 ft 8 in (5.7 m)
Cargo
Payload Capacity Max:
130 US Ton (118 Metric Ton)
Body Capacity Struck:
Approx. 134 cubic yards (102 cubic meters)
Body Capacity Heaped:
Approx. 178 cubic yards (136 cubic meters)
Weights
Operating Weight Typical:
Approx. 315,000 lbs (143,000 kg)
Payload Capacity:
130 US tons (118 metric tons)
🛡️ Safety Features
Ratings
Rating System:
Not typically rated by external agencies like NHTSA/Euro NCAP; safety is inherent in design and operator training.
Active Features
Key Features:
Advanced braking systems, onboard diagnostics for fault detection, integrated payload monitoring to prevent overloading.
Control Systems:
Electronically controlled braking system (ECBS), traction control system.
Includes a Radio/Cassette Player as listed in manual coverage.
Driver Assistance
Key Features:
Payload Meter III (for accurate load monitoring), advanced transmission control, integrated diagnostics.
Payload Meter Functionality:
Payload Meter III provides real-time weight measurement and stores load data for performance analysis and optimization.
Connectivity
Connectivity Features:
Onboard diagnostics and potentially integrated telemetry for fleet management (details typically manufacturer specific, but manual would cover onboard systems).
🔧 Maintenance
Service Intervals
Typical Engine Oil Change:
Refer to manual for exact intervals based on operating hours and conditions (e.g., 250-500 hours).
Hydraulic Filter Replacement:
Refer to manual based on operating hours, typically within 500-1000 hour range, or based on oil analysis.
Greasing Intervals:
Daily, weekly, and monthly greasing schedules detailed for all critical pivot points and bearings.
Fluid Specifications
Engine Oil Type Example:
API CI-4 or CJ-4, SAE 15W-40 (Consult manual for exact specification and capacity).
Hydraulic Oil Type Example:
Komatsu Hydraulic Oil SUPER 32 or equivalent AW-32/ISO VG 32 (Consult manual for exact specification and capacity).
Coolant Type Example:
Ethylene Glycol based, heavy-duty coolant with SCAs (SCA: Supplemental Coolant Additives) (Consult manual for exact specification and capacity).
Transmission Fluid Type Example:
Komatsu Transmission Oil SUPER 30 or equivalent.
Brake Fluid Type Example:
Hydraulic fluid meeting Komatsu specifications (typically same as main hydraulic system for wet brake systems).
Engine Coolant Capacity Typical:
Approximately 15 US gallons (57 Liters) - Consult manual for exact.
Final Drive Oil Type Example:
Komatsu gear oil or equivalent SAE 80W-90 or SAE 85W-140 depending on ambient temperature.
Known Issues
Common Wear Items:
Brake wear, hydraulic system components, cooling system efficiency, electrical harness integrity. Specific to this manual's scope, focus is on preventive maintenance to mitigate these.
📚 Vehicle History
Brand Heritage
Manufacturer:
Komatsu Ltd., a Japanese multinational corporation that manufactures construction, mining, and industrial equipment.
Company Focus:
Komatsu is renowned for its robust and reliable heavy machinery designed for demanding environments.
Model Evolution
Series Context:
The 830E series is part of Komatsu's large mining truck line, known for its robust design and electric drive systems, evolving from earlier mechanical drive models.
Production
Manufacturing Region Typical:
Primarily manufactured in North America (e.g., Chattanooga, Tennessee, USA) for the global market.
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