🏷️ Basic Information Identification Make: Komatsu Model: 930E-2 Vehicle Type: Dump Truck Serial Number Range: A30156 thru A30180 Codes Engine Code: W/ QSK60 Engine 👋 Introduction Market Position Market Segment: Heavy-duty mining and construction equipment. Key Features Purpose: To guide operators and maintenance personnel in safe and efficient operation and maintenance of the Komatsu 930E-2 Dump Truck. Content Focus: Operation, handling, lubrication, maintenance, checking, and adjustment procedures. Value Proposition Benefits: Enables peak performance, economical operation, and safe machine usage. Facilitates DIY repairs, saving costs. Visual Aid Illustrations: Tons of pictures and diagrams. Competitive Analysis Market Competitors: Caterpillar (e.g., 797 series), Liebherr (e.g., T 284). 📋 Manual Details Coverage Areas Manual Type: Operation & Maintenance Manual Page Count Total Pages: 158 Language Language: English Format File Format: PDF Download Compatibility Operating Systems: All Versions of Windows & Mac (Vista32/64, XP, ME, 98, NT, 2000 compatible) Features Zoom Functionality: YES Downloadable: YES Requirements Software Requirement: Adobe PDF Reader Content Quality Instruction Style: Very easy to follow, step-by-step instructions. Delivery Method Delivery: Instant download upon payment. Cost Saving Benefit: Save money by doing your own repairs. 📖 Manual Coverage Systems Covered Engine: Operation, maintenance, checking, adjustment of the QSK60 engine. Powertrain: Includes information on operation and maintenance related to the powertrain. Hydraulic System: Details on the Lincoln Automatic Lubrication System (Reciprocating Pump). Electrical System: Instrument panel, indicator lights, overhead status/warning indicator light panel, link-on warnings light. Operator Interface: Operator cab and controls, instrument panel, gauges, indicators, and controls discussion. Safety Systems: General safety, precautions during operation, maintenance, warning/caution/instruction plates. Procedures Included Operation: Operating instructions, engine start-up safety, after-start procedures, machine operation safety, on-haul road operation, starting on a grade, passing, loading, dumping, towing, safe parking. Maintenance: Lubrication and service procedures. Shutdown: Normal and delayed engine shutdown procedures. Troubleshooting: Implied through maintenance and checking procedures, with detailed indicator light descriptions. Technical Depth Depth: Comprehensive operational guidance and essential maintenance procedures to realize peak performance, economic and safe operation. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable Pages: YES Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Features Text Searchability: Implied by PDF format, typically searchable. File Management Print For Use: All pages are printable for use in garage or workshop. ⚙️ Engine Specifications Primary Engine Engine Model: QSK60 Performance Displacement: 60 Liters (approximate, for QSK60) Horsepower: Refer to specific QSK60 engine variant for exact rating; typically in the range of 1800-2500 HP for mining applications. Torque: Refer to specific QSK60 engine variant for exact rating; typically in the range of 6000-8000 lb-ft for mining applications. Fuel System Fuel Type: Diesel Maintenance Lubrication System: Lincoln Automatic Lubrication System (Reciprocating Pump). Engine Manufacturer Engine Make: Cummins 🔧 Transmission Standard Transmission Type: Likely an Allison or Komatsu proprietary automatic transmission, designed for heavy-duty hauling. Specific model not detailed in provided info. Optional Optional Features: Not specified in provided information. Features Control: Manual and automatic operation modes are common in this class of vehicle. 📐 Dimensions Exterior Overall Length: Refer to specific vehicle dimensions; typically over 45 feet. Overall Width: Refer to specific vehicle dimensions; typically over 20 feet. Overall Height: Refer to specific vehicle dimensions; typically over 15 feet. Cargo Payload Capacity: Designed for high payloads, typically in the range of 100-180 tons (approximate). Weights Operating Weight: Refer to specific vehicle specifications; likely in excess of 200,000 lbs (empty). 🛡️ Safety Features Ratings Safety Focus: Extensive coverage on general safety, operational precautions, and maintenance safety. Active Features Warning Systems: Overhead status/warning indicator light panel, link-on warnings light, instrument panel indicators. Passive Features Safety Labeling: Warning, Caution, and Instruction Plates/Decals. Operational Safety Specific Procedures: Engine start-up safety practices, machine operation safety precautions, safe parking procedures. 💡 Technology Features Infotainment Entertainment Systems: RADIO, AM/FM STEREO CASSETTE (listed under Optional Equipment). Driver Assistance Payload Monitoring: PAYLOAD METER II (ON BOARD WEIGHING SYSTEM (OBWS) INDEX) (listed under Optional Equipment). Connectivity Communication Systems: Radio system as mentioned. 🔧 Maintenance Service Intervals Lubrication: Lincoln Automatic Lubrication System procedures are detailed, implying regular servicing for this component. Engine: Maintenance, checking, and adjustment procedures for the QSK60 engine are covered, suggesting standard intervals for oil changes, filter replacements, etc. Fluid Specifications Lubricants: Manual will detail specific lubricant types and capacities for various systems (engine, hydraulics, driveline, etc.). Coolant: Details on coolant type and mixture for the QSK60 engine are expected. Known Issues Common Failure Points: Not explicitly listed, but the manual's focus on lubrication and warnings suggests proactive maintenance is key to preventing common heavy equipment issues like component wear and hydraulic failures. Diagnostic Tools Indicator Lights: Detailed explanation of instrument panel and overhead indicator lights aids in basic diagnostics. Preventive Maintenance Scheduled Checks: The manual emphasizes checking and adjustment procedures, indicative of a strong preventive maintenance program. 📚 Vehicle History Brand Heritage Manufacturer: Komatsu is...
RADIO, AM/FM STEREO CASSETTE (listed under Optional Equipment).
Driver Assistance
Payload Monitoring:
PAYLOAD METER II (ON BOARD WEIGHING SYSTEM (OBWS) INDEX) (listed under Optional Equipment).
Connectivity
Communication Systems:
Radio system as mentioned.
🔧 Maintenance
Service Intervals
Lubrication:
Lincoln Automatic Lubrication System procedures are detailed, implying regular servicing for this component.
Engine:
Maintenance, checking, and adjustment procedures for the QSK60 engine are covered, suggesting standard intervals for oil changes, filter replacements, etc.
Fluid Specifications
Lubricants:
Manual will detail specific lubricant types and capacities for various systems (engine, hydraulics, driveline, etc.).
Coolant:
Details on coolant type and mixture for the QSK60 engine are expected.
Known Issues
Common Failure Points:
Not explicitly listed, but the manual's focus on lubrication and warnings suggests proactive maintenance is key to preventing common heavy equipment issues like component wear and hydraulic failures.
Diagnostic Tools
Indicator Lights:
Detailed explanation of instrument panel and overhead indicator lights aids in basic diagnostics.
Preventive Maintenance
Scheduled Checks:
The manual emphasizes checking and adjustment procedures, indicative of a strong preventive maintenance program.
📚 Vehicle History
Brand Heritage
Manufacturer:
Komatsu is a global leader in construction and mining equipment.
Model Evolution
Series Context:
The 930E series represents Komatsu's large mining truck offerings, known for their robust design and high capacity.
Production
Application Focus:
Designed for demanding environments like open-pit mines and large-scale construction sites.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Komatsu's 930E series is a benchmark in the ultra-class mining truck segment, recognized for reliability and performance in extreme conditions.
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