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Komatsu HD465-5 HD605-5 DUMP Truck Operation & Maintenance Manual (S/N: 4763 and up 1073 and up)

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🏷️ Basic Information Identification Make: Komatsu Model: HD465-5 / HD605-5 Product Type: Operation & Maintenance Manual Codes Serial Number Coverage Hd465-5: 4763 and up Serial Number Coverage Hd605-5: 1073 and up 👋 Introduction Market Position Segment: Heavy-duty construction and mining equipment. Application: Designed for large-scale earthmoving and material transportation in mining, quarrying, and heavy construction applications. Competitive Analysis Competitors: Caterpillar (e.g., 740 series), Volvo CE (e.g., A45G), John Deere, Bell Equipment, Liebherr. Key Features Vehicle Type: Articulated Dump Truck (ADT). Payload Capacity Hd465-5: Approx. 41.5 tonnes (45.7 short tons) nominal payload. Payload Capacity Hd605-5: Approx. 55 tonnes (60.6 short tons) nominal payload. 📋 Manual Details Coverage Areas Primary Coverage: Operation, maintenance, troubleshooting, and safety procedures for Komatsu HD465-5 and HD605-5 Dump Trucks. Secondary Coverage: Component identification, basic adjustments, lubrication, and safety precautions. Page Count Estimated Page Count: Detailed page count not specified in product information, but operation & maintenance manuals for heavy equipment typically range from 300-800+ pages. Manual Type Type: Operation & Maintenance Manual (O&M Manual) Language Language: English (assumed based on product description, standard for this type of manual). Format Format: Physical printed manual (implied by typical sales for such documentation). 📖 Manual Coverage Systems Covered Powertrain: Engine operation, cooling system, fuel system, exhaust system, transmission, drive shafts, differentials, final drives. Hydraulics: Hydraulic system principles, pump operation, control valves, cylinders, hoses, filters, hydraulic fluid specifications, troubleshooting of hydraulic systems. Electrical System: Battery, starter, alternator, wiring diagrams, lighting system, instrument panel, safety systems, troubleshooting electrical faults. Chassis And Braking: Frame, suspension, steering system, service brakes (hydraulic/air), parking brake, retarder system (if applicable), wheels, tires, lubrication points. Body And Operator Station: Dump body operation (hoisting mechanism), operator cab features, controls, safety features, access points, guarding. Procedures Included Operation: Pre-operation checks, startup procedures, normal operation, shutdown procedures, load handling, safe operation practices. Maintenance: Daily, weekly, monthly, and annual maintenance checks; lubrication schedules and specifications; filter replacement; fluid level checks and top-ups. Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting charts, diagnostic codes (if applicable). Safety: Hazard identification, personal protective equipment (PPE), safe work practices, lockout/tagout procedures, emergency procedures. Technical Depth Depth: Comprehensive coverage from basic daily checks and operational guidance to detailed maintenance procedures and troubleshooting for skilled technicians. It is not a full repair manual but covers necessary maintenance and operation for optimum performance. 📊 Manual Specifications File Format Format: Physical printed document. Print Quality Quality: Typically printed on durable paper with clear text and diagrams suitable for workshop environments. Binding Type Binding: Likely coil-bound or perfect-bound for ease of use and lay-flat capability. Paper Type Paper: Durable, heavy-stock paper to withstand industrial use. ⚙️ Engine Specifications Primary Engine Hd465-5 Engine Model: Komatsu SAA6D140E-5 (or similar from the SAA6D140E series). Primary Engine Hd605-5 Engine Model: Komatsu SAA6D170E-5 (or similar from the SAA6D170E series). Performance Hd465-5 Gross Horsepower: Approximately 474 kW / 636 HP @ 2000 RPM. Performance Hd605-5 Gross Horsepower: Approximately 522 kW / 700 HP @ 2000 RPM. Fuel System Fuel Type: Diesel. Emissions Compliance: EPA Tier III / EU Stage IIIA compliant (typical for this generation). 🔧 Transmission Standard Transmission Type: Komatsu electronically controlled, full automatic, planetary gear type. Number Of Gears: Typically 7 forward and 1 reverse (though specific model may vary, consult manual). Features Features: Automatic shift control, electronically controlled clutches, optimized shift timing for load and grade. Fluid Specifications Fluid Type: Komatsu genuine oil or equivalent API CD/CF/CG-4 grade lubricant (consult manual for exact specification). 📐 Dimensions Exterior Hd465-5 Length: Approx. 10.39 m / 34 ft 1 in. Width: Approx. 3.50 m / 11 ft 6 in (over tires). Height: Approx. 3.83 m / 12 ft 7 in (to cab top). Exterior Hd605-5 Length: Approx. 10.85 m / 35 ft 7 in. Width: Approx. 3.63 m / 11 ft 11 in (over tires). Height: Approx. 4.02 m / 13 ft 2 in (to cab top). Cargo Capacity Hd465-5 Struck Volume: Approx. 21.0 m³ / 27.5 yd³. Heaped Volume: Approx. 30.0 m³ / 39.2 yd³. Cargo Capacity Hd605-5 Struck Volume: Approx. 25.0 m³ / 32.7 yd³. Heaped Volume: Approx. 36.0 m³ / 47.1 yd³. Weights Hd465-5 Operating Weight: Approx. 31,600 kg / 69,670 lbs. Weights Hd605-5 Operating Weight: Approx. 42,430 kg / 93,545 lbs. 🛡️ Safety Features Ratings Certification: CE marked (for European market models, indicates compliance with relevant EU directives). Active Features Braking System: Full hydraulic disc brakes, automatic retarder control, secondary braking system. Steering System: Hydro-static power steering with articulated frame steering. Passive Features Operator Station: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab. Visibility: Large visibility windows, mirrors, optional rearview camera provision. Lighting: Standard work lights, brake lights, turn signals, hazard warning lights. 💡 Technology Features Infotainment Features: Basic operational displays, engine monitoring, transmission status, warning lights. Advanced infotainment systems are not typically featured on this class of heavy...
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Tipo: Dump Truck
Fabricante:
Sku: 310066
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Komatsu HD465-5 HD605-5 DUMP Truck Operation & Maintenance Manual (S/N: 4763 and up 1073 and up)
🏷️ Basic Information
Identification
Make:
Komatsu
Model:
HD465-5 / HD605-5
Product Type:
Operation & Maintenance Manual
Codes
Serial Number Coverage Hd465-5:
4763 and up
Serial Number Coverage Hd605-5:
1073 and up
👋 Introduction
Market Position
Segment:
Heavy-duty construction and mining equipment.
Application:
Designed for large-scale earthmoving and material transportation in mining, quarrying, and heavy construction applications.
Competitive Analysis
Competitors:
Caterpillar (e.g., 740 series), Volvo CE (e.g., A45G), John Deere, Bell Equipment, Liebherr.
Key Features
Vehicle Type:
Articulated Dump Truck (ADT).
Payload Capacity Hd465-5:
Approx. 41.5 tonnes (45.7 short tons) nominal payload.
Payload Capacity Hd605-5:
Approx. 55 tonnes (60.6 short tons) nominal payload.
📋 Manual Details
Coverage Areas
Primary Coverage:
Operation, maintenance, troubleshooting, and safety procedures for Komatsu HD465-5 and HD605-5 Dump Trucks.
Secondary Coverage:
Component identification, basic adjustments, lubrication, and safety precautions.
Page Count
Estimated Page Count:
Detailed page count not specified in product information, but operation & maintenance manuals for heavy equipment typically range from 300-800+ pages.
Manual Type
Type:
Operation & Maintenance Manual (O&M Manual)
Language
Language:
English (assumed based on product description, standard for this type of manual).
Format
Format:
Physical printed manual (implied by typical sales for such documentation).
📖 Manual Coverage
Systems Covered
Powertrain:
Engine operation, cooling system, fuel system, exhaust system, transmission, drive shafts, differentials, final drives.
Hydraulics:
Hydraulic system principles, pump operation, control valves, cylinders, hoses, filters, hydraulic fluid specifications, troubleshooting of hydraulic systems.
Electrical System:
Battery, starter, alternator, wiring diagrams, lighting system, instrument panel, safety systems, troubleshooting electrical faults.
Chassis And Braking:
Frame, suspension, steering system, service brakes (hydraulic/air), parking brake, retarder system (if applicable), wheels, tires, lubrication points.
Body And Operator Station:
Dump body operation (hoisting mechanism), operator cab features, controls, safety features, access points, guarding.
Procedures Included
Operation:
Pre-operation checks, startup procedures, normal operation, shutdown procedures, load handling, safe operation practices.
Maintenance:
Daily, weekly, monthly, and annual maintenance checks; lubrication schedules and specifications; filter replacement; fluid level checks and top-ups.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting charts, diagnostic codes (if applicable).
Safety:
Hazard identification, personal protective equipment (PPE), safe work practices, lockout/tagout procedures, emergency procedures.
Technical Depth
Depth:
Comprehensive coverage from basic daily checks and operational guidance to detailed maintenance procedures and troubleshooting for skilled technicians. It is not a full repair manual but covers necessary maintenance and operation for optimum performance.
📊 Manual Specifications
File Format
Format:
Physical printed document.
Print Quality
Quality:
Typically printed on durable paper with clear text and diagrams suitable for workshop environments.
Binding Type
Binding:
Likely coil-bound or perfect-bound for ease of use and lay-flat capability.
Paper Type
Paper:
Durable, heavy-stock paper to withstand industrial use.
⚙️ Engine Specifications
Primary Engine Hd465-5
Engine Model:
Komatsu SAA6D140E-5 (or similar from the SAA6D140E series).
Primary Engine Hd605-5
Engine Model:
Komatsu SAA6D170E-5 (or similar from the SAA6D170E series).
Performance Hd465-5
Gross Horsepower:
Approximately 474 kW / 636 HP @ 2000 RPM.
Performance Hd605-5
Gross Horsepower:
Approximately 522 kW / 700 HP @ 2000 RPM.
Fuel System
Fuel Type:
Diesel.
Emissions Compliance:
EPA Tier III / EU Stage IIIA compliant (typical for this generation).
🔧 Transmission
Standard
Transmission Type:
Komatsu electronically controlled, full automatic, planetary gear type.
Number Of Gears:
Typically 7 forward and 1 reverse (though specific model may vary, consult manual).
Features
Features:
Automatic shift control, electronically controlled clutches, optimized shift timing for load and grade.
Fluid Specifications
Fluid Type:
Komatsu genuine oil or equivalent API CD/CF/CG-4 grade lubricant (consult manual for exact specification).
📐 Dimensions
Exterior Hd465-5
Length:
Approx. 10.39 m / 34 ft 1 in.
Width:
Approx. 3.50 m / 11 ft 6 in (over tires).
Height:
Approx. 3.83 m / 12 ft 7 in (to cab top).
Exterior Hd605-5
Length:
Approx. 10.85 m / 35 ft 7 in.
Width:
Approx. 3.63 m / 11 ft 11 in (over tires).
Height:
Approx. 4.02 m / 13 ft 2 in (to cab top).
Cargo Capacity Hd465-5
Struck Volume:
Approx. 21.0 m³ / 27.5 yd³.
Heaped Volume:
Approx. 30.0 m³ / 39.2 yd³.
Cargo Capacity Hd605-5
Struck Volume:
Approx. 25.0 m³ / 32.7 yd³.
Heaped Volume:
Approx. 36.0 m³ / 47.1 yd³.
Weights Hd465-5
Operating Weight:
Approx. 31,600 kg / 69,670 lbs.
Weights Hd605-5
Operating Weight:
Approx. 42,430 kg / 93,545 lbs.
🛡️ Safety Features
Ratings
Certification:
CE marked (for European market models, indicates compliance with relevant EU directives).
Active Features
Braking System:
Full hydraulic disc brakes, automatic retarder control, secondary braking system.
Steering System:
Hydro-static power steering with articulated frame steering.
Passive Features
Operator Station:
ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant cab.
Visibility:
Large visibility windows, mirrors, optional rearview camera provision.
Lighting:
Standard work lights, brake lights, turn signals, hazard warning lights.
💡 Technology Features
Infotainment
Features:
Basic operational displays, engine monitoring, transmission status, warning lights. Advanced infotainment systems are not typically featured on this class of heavy equipment.
Driver Assistance
Features:
Electronic shift control, automatic retarder control, diagnostic monitoring systems.
Connectivity
Features:
May include provision for telematics systems (e.g., Komtrax) for remote monitoring of machine health and location, depending on original specification.
🔧 Maintenance
Service Intervals
Daily Checks:
Engine oil level, coolant level, hydraulic oil level, brake fluid, visual inspection of tires, leaks, hoses, and general machine condition.
250 Hour Service:
Replace engine oil filter, fuel filters, hydraulic oil filter, clean air cleaner elements, check all fluid levels, inspect all belts and hoses.
500 Hour Service:
Perform 250-hour tasks plus change engine oil and oil filter, check transmission oil level and filter, check all lubrication points.
1000 Hour Service:
Perform 500-hour tasks plus change hydraulic oil and filter, change transmission oil and filter (refer to manual for precise intervals).
Fluid Specifications
Engine Oil Capacity Hd465-5:
Approximately 43 liters (11.4 US gal).
Engine Oil Capacity Hd605-5:
Approximately 58 liters (15.3 US gal).
Engine Oil Type:
Komatsu Engine Oil (EO) 15W-40 API CI-4 or equivalent.
Hydraulic Oil Type:
Komatsu genuine hydraulic oil (e.g., TO30) or equivalent ISO VG 32/46 (consult manual for ambient temperature suitability).
Known Issues
Common Wear Items:
Brake pads/discs, hydraulic cylinder seals, articulation pins and bushings, drive shaft U-joints, engine belts, coolant hoses.
Potential Concerns:
Overheating due to clogged radiators/coolers, hydraulic system leaks, transmission electronic control unit (ECU) faults, wear on powertrain components under extreme duty cycles.
📚 Vehicle History
Brand Heritage
Manufacturer:
Komatsu Ltd. is a Japanese multinational corporation that manufactures construction, mining, and industrial equipment.
Model Evolution
Series Development:
The HD465 and HD605 series represent Komatsu's lineage of large rigid-frame and articulated dump trucks, evolving through multiple generations to incorporate updated technology, improved performance, and stricter emissions standards.
Production
Production Period Estimation:
The '-5' generation models were primarily produced in the mid-to-late 2000s and early 2010s, preceding later emission-compliant models (e.g., '-7' or '-8' series depending on market and model).
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for these model generations are not commonly publicized, Komatsu equipment is generally recognized for reliability, durability, and productivity in the heavy equipment sector.
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