🏷️ Basic Information Identification Make: Komatsu Model: HD785-7 Vehicle Type: Heavy Duty Mining Dump Truck Serial Number Range: 7001 and up 👋 Introduction Market Position Market Segment: Large Mining and Construction Haul Trucks Competitive Analysis Key Competitors: Caterpillar 777, Volvo A60H, Hitachi EH750, Liebherr T 264 Key Features Value Proposition: Provides essential factory-authorized procedures and specifications for maintaining and repairing the HD785-7, ensuring optimal performance, longevity, and safety. 📋 Manual Details Identification Manual Title: Komatsu HD785-7 Factory Service Repair Manual Format Format: Downloadable PDF Language Language: English Type Manual Type: Factory Service Repair Manual 📖 Manual Coverage Systems Systems Covered: Engine, Powertrain, Hydraulics, Electrical System, Chassis, Steering, Braking, Cooling, Fuel System, Lubrication System, Drivetrain, Operator's Cab, Body and Frame, Pneumatic System, Air Conditioning Procedures Procedures Included: Routine Maintenance, Troubleshooting, Diagnostics, Major Component Overhaul, Repair Procedures, Component Replacement, Assembly and Disassembly, Electrical Schematics, Hydraulic Schematics, Technical Specifications, Adjustments, Torque Specifications, Wear Limits Depth Technical Depth: Comprehensive, from basic inspections and fluid changes to complete engine and transmission rebuilds, advanced electrical troubleshooting, and hydraulic system diagnostics. 📊 Manual Specifications File Characteristics File Format: PDF (Portable Document Format) Searchability: Text-searchable for efficient information retrieval. Print Quality Print Quality: High-resolution for clear diagrams, schematics, and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Model: Komatsu SAA12V140E-3 (or similar variant, check manual for specific engine code) Performance Gross Horsepower: Approx. 1044 HP (778 kW) @ 1800 RPM (Varies by specific engine configuration) Net Horsepower: Approx. 1000 HP (746 kW) @ 1800 RPM (Varies by specific engine configuration) Peak Torque: Approx. 3600 lb-ft (4880 Nm) @ 1400 RPM (Varies by specific engine configuration) Fuel System Fuel System Type: Common Rail Electronic Fuel Injection (HPCR) Engine Details Displacement: Approx. 25.5 L (1556 cu in) Engine Configuration: V-12, Turbocharged and Aftercooled, Diesel Emission Standards: Meets relevant Tier standards depending on market of sale. 🔧 Transmission Standard Transmission Type: Komatsu Heavy-Duty Automatic Powershift Transmission Model: Komatsu DT700 (or similar) Number Of Speeds: 7 Forward, 1 Reverse Features Transmission Control: Electronically Controlled Automatic Powershift with Payload Meter integration. Fluid Specifications Transmission Fluid Type: Komatsu Genuine Transmission Oil (or approved equivalent conforming to Komatsu spec) Transmission Fluid Capacity: Refer to manual for exact capacity (typically over 50 Liters) 📐 Dimensions Exterior Overall Length: Approx. 9,630 mm (31 ft 7 in) Overall Width: Approx. 4,160 mm (13 ft 8 in) Overall Height: Approx. 4,465 mm (14 ft 8 in) Cargo Body Capacity Heaped: Approx. 47.2 m³ (61.7 cu yd) Body Capacity Struck: Approx. 36.0 m³ (47.1 cu yd) Weights Operating Weight: Approx. 73,160 kg (161,300 lbs) Payload Capacity: Approx. 76,000 kg (83.8 tons) Front Axle Weight Loaded: Refer to manual for specific distribution Rear Axle Weight Loaded: Refer to manual for specific distribution 🛡️ Safety Features Ratings Safety Standards: Designed to meet or exceed industry safety standards for heavy mining equipment. Active Features Braking System: Komatsu Advanced Electronically Controlled Wet Multi-Disc Brakes (Service, Parking, Secondary) Retardation System: Integrated Retarder System (IRS) for downhill speed control. Suspension: Komatsu Hydropneumatic Suspension (front and rear) for improved stability and operator comfort. Passive Features Cab Design: ROPS (Roll-Over Protective Structure) and FOPS (Falling Object Protective Structure) compliant operator cab. Visibility: Large glazed areas, optional rearview cameras for enhanced operator visibility. Fire Suppression: Provisions for optional automatic fire suppression systems. 💡 Technology Features Infotainment Cab Features: Ergonomically designed operator cab with digital displays, climate control, and adjustable controls. Focus is on functionality and operator productivity. Driver Assistance Payload Meter: Integrated Komatsu Payload Meter (PLM) system to optimize loading and prevent overloading, contributing to fuel efficiency and component longevity. Vehicle Monitoring: Advanced monitoring systems for engine parameters, transmission status, hydraulic pressures, and braking systems, often accessible via onboard diagnostics. Connectivity Telematics: Provisions for Komatsu KOMTRAX® telematics system (depending on original specification) for remote machine monitoring, location tracking, fuel consumption, and maintenance alerts. 🔧 Maintenance Service Intervals Daily Inspections: Fluid levels (engine oil, coolant, hydraulic oil, transmission oil, brake oil), tire condition, visual checks for leaks and damage, operation of controls and safety systems. 250 Hour Service: Engine oil and filter change, fuel filter replacement, air filter inspection, hydraulic filter inspection, transmission oil and filter check, inspection of belts and hoses. 500 Hour Service: Includes 250-hour items plus engine valve lash adjustment, hydraulic system pressure checks, brake system inspection, cooling system flush and refill (as needed), driveline component checks. 1000 Hour Service: Includes 500-hour items plus transmission oil and filter replacement, differential oil change, final drive oil change, torque converter oil change. Fluid Specifications Engine Oil Type: API CI-4 or higher, SAE 15W-40 (refer to manual for precise Komatsu specification) Engine Oil Capacity: Approx. 48 L (12.7 US gal) Coolant Type: Komatsu Super Long Life Coolant (SLLC) or equivalent (50% ethylene glycol, 50% deionized water) Hydraulic...