🏷️ Basic Information Identification Make: KTM Model: 200 XC Year: 2006 Type: Off-Road Motorcycle Codes Engine Code Designation: Likely LC4 based family, but specific 200cc variant Chassis Code Designation: 200 XC (Specific chassis codes may vary, e.g., VIN prefixes) 👋 Introduction Market Position Segment: Performance Off-Road / Enduro Motorcycle Target Audience: Enthusiast riders, racers, and maintenance professionals focused on competitive off-road riding. Competitive Analysis Competitors 2006: Yamaha YZ250, Honda CR250R, Kawasaki KX250, Suzuki RM250 (all two-stroke) in the 250cc class, though the 200 XC targets a slightly smaller displacement but potent two-stroke niche. Key Features Vehicle Focus: Lightweight, agile, potent two-stroke power delivery for aggressive off-road use. Manual Value: Provides critical information for owners and technicians to maintain and repair a high-performance off-road machine, maximizing its lifespan and capability. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: Comprehensive, likely over 300 pages (exact count not specified in product info) Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and repair for the 200cc two-stroke engine. Fuel System: Carburetor (likely Mikuni VM series for this era) tuning, cleaning, and rebuilding; fuel tank, petcock, and fuel line maintenance. Ignition System: CDI ignition system, spark plug specifications, coil and wiring checks. Cooling System: Liquid cooling system maintenance, radiator, hoses, water pump inspection and repair, coolant specifications. Exhaust System: Expansion chamber and silencer maintenance, checking for damage and leaks. Transmission: Clutch operation, disassembly, inspection, and adjustment; gearbox disassembly, inspection, and reassembly; gear oil specifications and change intervals. Suspension Front: WP Suspension fork disassembly, seal replacement, oil type and level, compression and rebound adjustment procedures. Suspension Rear: WP Monoshock rear suspension, linkage system lubrication and inspection, shock absorber service, spring preload adjustment. Brakes Front: Brake caliper service, pad replacement, hydraulic system bleeding, master cylinder inspection, brake fluid type (DOT 4 typically). Brakes Rear: Brake caliper service, pad replacement, hydraulic system bleeding, master cylinder inspection, brake fluid type (DOT 4 typically). Wheels And Tires: Spoke tensioning, rim inspection, tire fitment, pressure recommendations, bearing maintenance. Electrical System: Lighting, horn, wiring diagrams, battery maintenance, troubleshooting electrical faults. Frame And Bodywork: Frame inspection for cracks or damage, swingarm maintenance, plastic body panel removal and installation. Procedures Included Scheduled Maintenance: Regular service intervals for oil changes, filter replacements, chain lubrication, and general inspection. Troubleshooting: Step-by-step guides for diagnosing common performance issues, starting problems, and electrical faults. Engine Rebuild: Detailed instructions for top-end rebuilds (piston, rings, cylinder) and potentially bottom-end (crankshaft, bearings). Suspension Service: Fork seal replacement, fork oil changes, shock absorber service procedures. Brake System Overhaul: Bleeding, caliper servicing, pad replacement, and master cylinder maintenance. Carburetor Tuning: Jetting adjustments, idle speed setting, mixture screw adjustments for optimal performance. Electrical Diagnostics: Wiring harness checks, component testing, and fault finding using wiring diagrams. Technical Depth Depth Level: Comprehensive, covering routine maintenance to complete engine and chassis overhauls, intended for qualified mechanics or skilled DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text within PDF (depending on source quality). Print Quality Resolution: High resolution, suitable for clear printing of diagrams and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Type: Two-Stroke Single-Cylinder Displacement: Approximately 197cc (specific bore x stroke required for exact value) Bore X Stroke: Data not provided in product description, but typical for this era would be around 62.5mm x 65mm for a 200cc two-stroke. Cooling System: Liquid-Cooled Power Delivery Characteristics: Strong mid-range to top-end power, characteristic of KTM's performance-oriented two-stroke engines. Performance Horsepower Estimate: Likely in the range of 35-40 HP (approximate, actual dyno figures vary). Torque Estimate: Strong mid-range pull, precise figures not available without detailed specs. Fuel System Carburetor Type: Likely a Mikuni VM Series (e.g., VM28/22 or similar) Fuel Type: Unleaded gasoline with appropriate 2-stroke oil pre-mix. Recommended octane rating likely 91+. Oil Mixing: Requires 2-stroke engine oil mixed with gasoline, or via an oil injection system (less common on this XC model). 🔧 Transmission Standard Type: 6-Speed Manual Features Clutch Type: Hydraulically actuated wet multi-plate clutch. Gear Ratios: Specific gear ratios are detailed within the manual, crucial for performance tuning. Gear Oil Spec: Typically SAE 80W or 80W-90 gear oil, meeting API GL-4 or GL-5 specifications. Manual will specify exact type and capacity. 📐 Dimensions Exterior Wheelbase: Approx. 1455 mm (57.3 inches) - typical for this class. Seat Height: Approx. 970 mm (38.2 inches) - typical for off-road bikes. Weights Dry Weight: Approx. 97 kg (213.8 lbs) - typical for this model year and class. Fuel Capacity: Approx. 8.5 liters (2.2 gallons) - typical for XC models. 🛡️ Safety Features Ratings Crash Test Data: N/A for off-road motorcycles (not...