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KTM 350 EXC-F 2013 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: KTM Model: 350 EXC-F Year: 2013 Vehicle Type: Dual-Sport Motorcycle Generation Generation Identifier: PDS (linkage-less rear suspension) Generation Codes Vin Code: KTM VINs typically start with 'VTP' followed by model and year information. 👋 Introduction Market Position Target Audience: KTM owners (DIY enthusiasts), Independent Motorcycle Repair Shops, Professional Technicians Value Proposition: Provides dealer-level service and repair information at a fraction of the cost of professional labor for routine maintenance and repairs. Competitive Analysis Manual Competitors: Haynes, Clymer, Official KTM Service Manuals (if a separate printed version exists) Key Features Uniqueness: Vehicle-specific, not generic. Contains the same information used by authorized dealers. Content Quality: Accurate, clear, concise text with supporting diagrams and illustrations. Accessibility: Viewable on PC, Mac, and various mobile devices. Printable pages. 📋 Manual Details Coverage Areas Covered Regions: European Union (EU), Australia (AUS), United States of America (USA) Special Editions Covered: SIX DAYS Page Count Estimated Page Count: Refer to actual manual for precise count, but typically comprehensive service manuals for motorcycles of this era range from 300-600 pages. Manual Type Type: Service Repair Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Overhaul, Lubrication System, Cooling System, Fuel System (EFI), Ignition System, Exhaust Control, Water Pump, Clutch System, Electric Starter Chassis Systems: Frame, Triple Clamp, Handlebar and Controls, Fork (Front Suspension), Shock Absorber and Swingarm (Rear Suspension), Wheels and Tires, Brake System (Front & Rear), Exhaust System Electrical Systems: Wiring Harness, Battery, Lighting System, Instruments, Ignition System Components Bodywork And Trim: Fuel Tank, Seat, Trim, Fenders, Masks Other Systems: Serial Numbers, Safety Advice, Important Information, Cleaning and Care, Storage System, Substances (oil, grease, sealants), Auxiliary Substances. Procedures Included Maintenance: Regular Service Schedule, Oil Changes, Filter Replacements (Air & Oil), Spark Plug Service, Chain Maintenance, Tire Pressure Checks, Brake Fluid Replacement Troubleshooting: Diagnostic Procedures, Common Fault Finding, Electrical System Troubleshooting, Engine Performance Issues Repair And Rebuild: Engine Rebuild Procedures (Top End, Bottom End), Suspension Overhaul, Brake System Repairs, Clutch Service, Electrical Component Replacement Installation: Component Installation and Adjustment (e.g., handlebars, controls) Special Tools: Manual lists required special tools for specific repair procedures (e.g., flywheel puller, clutch holding tool, suspension tools). Technical Depth Diagnostic Capabilities: Advanced Diagnostics, Fault Code Interpretation (if applicable to the era's EFI systems) Repair Scope: Complete Overhaul and Rebuild of all major mechanical and electrical components. Information Detail: Detailed step-by-step instructions, diagrams, illustrations, wiring schematics, torque specifications, clearances, and component measurements. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if properly generated OCR'd PDF. Print Quality Printability: Yes, individual pages or full manual can be printed. Image Resolution: Assumed to be high enough for clear reproduction of diagrams and illustrations. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Compatibility Operating Systems: All Versions of Windows AND Mac Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Liquid-cooled, Single-cylinder, DOHC Displacement: 349.7 cc (21.34 cu in) Bore X Stroke: 83 mm x 64.5 mm (Refer to manual for exact specs) Compression Ratio: 12.3:1 (Refer to manual for exact specs) Performance Horsepower Approx: Approximately 46-48 hp (at crankshaft, actual figures vary by region and tuning). Torque Approx: Approximately 35-37 Nm (at crankshaft, actual figures vary). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Keihin 44 mm throttle body Fuel Type: Unleaded gasoline, minimum Octane Rating 91 RON (Refer to manual for specific regional recommendations) Lubrication System Oil Type: Semi-synthetic or fully synthetic motorcycle engine oil, SAE 10W/50 (Refer to manual for specific KTM recommendations and part numbers, e.g., Motorex). Cooling System Coolant Type: Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. (Refer to manual for specific KTM recommendations, e.g., Motorex Coolant). 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Optional Optional Gearbox: N/A for this model year. Features Clutch Type: Hydraulically operated PANKL wet multi-disc clutch Transmission Oil Type: SAE 75W/90 or SAE 80W/90 gear oil (often shared with engine oil in KTMs, but confirm in manual). 📐 Dimensions Exterior Seat Height Approx: Approximately 960 mm (37.8 inches) - may vary slightly by region/suspension setup. Ground Clearance Approx: Approximately 355 mm (14 inches) - may vary by region/suspension setup. Weights Dry Weight Approx: Approximately 113 kg (249 lbs) Curb Weight Approx: Approximately 120-125 kg (265-275 lbs) with fluids. Fuel Tank Capacity: Approximately 9.5 liters (2.5 US gallons) 🛡️ Safety Features Ratings Safety Certification: CE, EPA, relevant national homologation for street legality where applicable. Active Features Braking System: Hydraulic disc brakes front and rear, Brembo components are standard. Suspension Features: WP Suspension components (fork and shock) with full adjustability for compression, rebound, and preload. Passive Features Frame Construction: Chromium-molybdenum steel, lightweight yet strong central double-cradle frame. 💡 Technology Features Infotainment Dashboard Display: Digital LCD instrument cluster showing...
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KTM 350 EXC-F 2013 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
KTM
Model:
350 EXC-F
Year:
2013
Vehicle Type:
Dual-Sport Motorcycle
Generation
Generation Identifier:
PDS (linkage-less rear suspension) Generation
Codes
Vin Code:
KTM VINs typically start with 'VTP' followed by model and year information.
👋 Introduction
Market Position
Target Audience:
KTM owners (DIY enthusiasts), Independent Motorcycle Repair Shops, Professional Technicians
Value Proposition:
Provides dealer-level service and repair information at a fraction of the cost of professional labor for routine maintenance and repairs.
Competitive Analysis
Manual Competitors:
Haynes, Clymer, Official KTM Service Manuals (if a separate printed version exists)
Key Features
Uniqueness:
Vehicle-specific, not generic. Contains the same information used by authorized dealers.
Content Quality:
Accurate, clear, concise text with supporting diagrams and illustrations.
Accessibility:
Viewable on PC, Mac, and various mobile devices. Printable pages.
📋 Manual Details
Coverage Areas
Covered Regions:
European Union (EU), Australia (AUS), United States of America (USA)
Special Editions Covered:
SIX DAYS
Page Count
Estimated Page Count:
Refer to actual manual for precise count, but typically comprehensive service manuals for motorcycles of this era range from 300-600 pages.
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Overhaul, Lubrication System, Cooling System, Fuel System (EFI), Ignition System, Exhaust Control, Water Pump, Clutch System, Electric Starter
Chassis Systems:
Frame, Triple Clamp, Handlebar and Controls, Fork (Front Suspension), Shock Absorber and Swingarm (Rear Suspension), Wheels and Tires, Brake System (Front & Rear), Exhaust System
Electrical Systems:
Wiring Harness, Battery, Lighting System, Instruments, Ignition System Components
Bodywork And Trim:
Fuel Tank, Seat, Trim, Fenders, Masks
Other Systems:
Serial Numbers, Safety Advice, Important Information, Cleaning and Care, Storage System, Substances (oil, grease, sealants), Auxiliary Substances.
Procedures Included
Maintenance:
Regular Service Schedule, Oil Changes, Filter Replacements (Air & Oil), Spark Plug Service, Chain Maintenance, Tire Pressure Checks, Brake Fluid Replacement
Troubleshooting:
Diagnostic Procedures, Common Fault Finding, Electrical System Troubleshooting, Engine Performance Issues
Repair And Rebuild:
Engine Rebuild Procedures (Top End, Bottom End), Suspension Overhaul, Brake System Repairs, Clutch Service, Electrical Component Replacement
Installation:
Component Installation and Adjustment (e.g., handlebars, controls)
Special Tools:
Manual lists required special tools for specific repair procedures (e.g., flywheel puller, clutch holding tool, suspension tools).
Technical Depth
Diagnostic Capabilities:
Advanced Diagnostics, Fault Code Interpretation (if applicable to the era's EFI systems)
Repair Scope:
Complete Overhaul and Rebuild of all major mechanical and electrical components.
Information Detail:
Detailed step-by-step instructions, diagrams, illustrations, wiring schematics, torque specifications, clearances, and component measurements.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable if properly generated OCR'd PDF.
Print Quality
Printability:
Yes, individual pages or full manual can be printed.
Image Resolution:
Assumed to be high enough for clear reproduction of diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Compatibility
Operating Systems:
All Versions of Windows AND Mac
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Liquid-cooled, Single-cylinder, DOHC
Displacement:
349.7 cc (21.34 cu in)
Bore X Stroke:
83 mm x 64.5 mm (Refer to manual for exact specs)
Compression Ratio:
12.3:1 (Refer to manual for exact specs)
Performance
Horsepower Approx:
Approximately 46-48 hp (at crankshaft, actual figures vary by region and tuning).
Torque Approx:
Approximately 35-37 Nm (at crankshaft, actual figures vary).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Keihin 44 mm throttle body
Fuel Type:
Unleaded gasoline, minimum Octane Rating 91 RON (Refer to manual for specific regional recommendations)
Lubrication System
Oil Type:
Semi-synthetic or fully synthetic motorcycle engine oil, SAE 10W/50 (Refer to manual for specific KTM recommendations and part numbers, e.g., Motorex).
Cooling System
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. (Refer to manual for specific KTM recommendations, e.g., Motorex Coolant).
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh
Optional
Optional Gearbox:
N/A for this model year.
Features
Clutch Type:
Hydraulically operated PANKL wet multi-disc clutch
Transmission Oil Type:
SAE 75W/90 or SAE 80W/90 gear oil (often shared with engine oil in KTMs, but confirm in manual).
📐 Dimensions
Exterior
Seat Height Approx:
Approximately 960 mm (37.8 inches) - may vary slightly by region/suspension setup.
Ground Clearance Approx:
Approximately 355 mm (14 inches) - may vary by region/suspension setup.
Weights
Dry Weight Approx:
Approximately 113 kg (249 lbs)
Curb Weight Approx:
Approximately 120-125 kg (265-275 lbs) with fluids.
Fuel Tank Capacity:
Approximately 9.5 liters (2.5 US gallons)
🛡️ Safety Features
Ratings
Safety Certification:
CE, EPA, relevant national homologation for street legality where applicable.
Active Features
Braking System:
Hydraulic disc brakes front and rear, Brembo components are standard.
Suspension Features:
WP Suspension components (fork and shock) with full adjustability for compression, rebound, and preload.
Passive Features
Frame Construction:
Chromium-molybdenum steel, lightweight yet strong central double-cradle frame.
💡 Technology Features
Infotainment
Dashboard Display:
Digital LCD instrument cluster showing speed, RPM, trip meters, clock, etc.
Driver Assistance
Traction Control:
Not typically equipped on this model year.
Connectivity
Bluetooth Connectivity:
Not standard on this model year.
Electronics
Efi System:
Advanced Electronic Fuel Injection by Keihin provides precise fuel delivery and engine management.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10-15 operating hours or annually. Refer to manual for precise intervals based on usage.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions. Every 5-10 operating hours or as needed.
Spark Plug Replacement:
Refer to manual, typically around 100-200 operating hours depending on usage and plug type.
Valve Clearance Check:
Crucial maintenance item for KTMs, typically every 30-50 operating hours. Critical for engine longevity.
Fluid Specifications
Engine Oil Capacity:
Refer to manual, typically around 1.1-1.2 liters for engine and transmission combined.
Brake Fluid Type:
DOT 4
Coolant Capacity:
Refer to manual, typically around 0.7-0.8 liters.
Known Issues
Common Wear Items:
Clutch plates (due to aggressive riding), wheel bearings, chain and sprockets, fork seals, air filter housing sealing.
Potential Issues To Monitor:
Varying EFI mapping depending on region, potential for KTM PowerParts ECU/mapping upgrades for performance. Water pump seal wear.
📚 Vehicle History
Brand Heritage
Brand Focus:
KTM is renowned for its off-road racing heritage and performance-oriented motorcycles.
Model Evolution
350 Exc-F Lineage:
The 350 EXC-F was introduced as a competitive option in the popular mid-size enduro segment, balancing power and manageable weight.
Production
Manufacturing Location:
Austria (primarily)
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
The KTM 350 EXC-F platform has historically been well-received and awarded in enduro and dual-sport motorcycle comparisons for its performance and handling.
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