This manual covers the 60 SX and 65 SX off-road motorcycles from the 2001 model year. The SX line represents a commitment to motocross and competition. These models are designed for junior riders, emphasizing durability and performance in demanding off-road conditions. The robust steel frame and advanced suspension systems are key features contributing to their capability and handling. This comprehensive service and repair manual provides detailed instructions for the complete repair, maintenance, rebuild, refurbishment, and restoration of your 60 SX or 65 SX. It covers all major systems, including the engine, fuel system, ignition, cooling, transmission, suspension, brakes, and electrical systems. Within its pages, you will find step-by-step procedures for routine maintenance, troubleshooting common issues, and detailed rebuild instructions, all supported by clear illustrations and diagrams. This manual is an essential resource for professional technicians and DIY enthusiasts alike, ensuring your motorcycle remains in optimal condition. 🏷️ Basic Information Identification Make: KTM Model: 60 SX / 65 SX Year: 2001 Product Type: Full Service Repair Manual Vehicle Type: Off-road Motorcycle Product Format: PDF Download 👋 Introduction Market Position Target Audience: Professional motorcycle technicians and experienced DIY enthusiasts. Competitive Analysis Value Proposition: Provides professional-level repair and maintenance data at a fraction of the cost of physical manuals and without shipping delays. Key Features Accessibility: Instant download allows immediate access to critical repair information. User Interface: Numbered table of contents for quick information retrieval. 📋 Manual Details Coverage Areas Coverage: Comprehensive repair, maintenance, rebuild, refurbishment, and restoration for KTM 60 SX and 65 SX models. Page Count Page Count: Not explicitly stated, but described as 'very detailed'. Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF Print Quality: Full Printable Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Os Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures. Fuel System: Carburetor tuning, cleaning, rebuilding, fuel pump diagnosis. Ignition System: Ignition coil testing, spark plug specifications, CDI unit diagnosis. Cooling System: Radiator maintenance, coolant specifications, water pump service. Transmission Drivetrain: Clutch operation, gear shifting mechanisms, gearbox maintenance. Suspension System: Front fork service, rear shock absorber maintenance, adjustment procedures. Braking System: Brake caliper service, master cylinder maintenance, brake pad replacement, bleeding procedures. Electrical System: Wiring diagrams, component testing, troubleshooting electrical faults. Chassis Frame: Frame inspection, subframe checks, steering head bearing service. Bodywork Fairings: Fairing removal and installation, seat maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication and adjustment, spark plug checks. Troubleshooting: Diagnostic procedures for common problems and fault finding. Rebuilds: Detailed step-by-step instructions for component rebuilding (e.g., engine, carburetor, suspension). Adjustments: Carburetor jetting, suspension settings, clutch and brake lever adjustments. Wiring Diagrams: Complete electrical system schematics for diagnostics and repair. Technical Depth Depth Level: Professional Technician Level, with data suitable for DIY mechanics. Diagnostic Coverage: Detailed diagnostic and repair procedures for all vehicle systems. Illustrations: Detailed illustrations, drawings, and photos with enlarged insets for part identification. Instructional Format: Numbered instructions, sub-steps, notes, cautions, and warnings for clarity. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully printable pages for convenient workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Storage Storage Options: Save to hard drive, burn to CD-ROM. ⚙️ Engine Specifications Primary Engine Engine Type 60 Sx: Two-stroke, single-cylinder (Specific displacement not detailed in product info). Engine Type 65 Sx: Two-stroke, single-cylinder (Specific displacement not detailed in product info). Performance Bore Stroke: Refer to manual for specific specifications. Horsepower Torque: Refer to manual for specific specifications. Fuel System Carburetor Type: Likely Mikuni or Keihin, specific model to be detailed in the manual. Fuel Type: Leaded or Unleaded gasoline mixed with two-stroke oil (Ratio specified in manual). Engine Components Piston Rings: Service procedures for replacement and inspection. Crankshaft Bearings: Inspection, replacement, and clearance checks. 🔧 Transmission Standard Transmission Type: 6-speed manual transmission. Optional Optional Transmission: N/A Features Clutch Type: Wet multi-plate clutch. Gear Ratios: Detailed gear ratios for each speed are provided within the manual. Transmission Fluid: Refer to manual for specific fluid type and capacity. 📐 Dimensions Exterior Wheelbase: Refer to manual for specific dimensions. Seat Height: Refer to manual for specific dimensions. Weights Dry Weight: Refer to manual for specific weight specifications. 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle specific safety standards apply, not crash test ratings). Active Features Braking System: Hydraulic disc brakes front and rear. Passive Features Frame Construction: Robust steel frame designed for off-road use. 💡 Technology Features Infotainment Infotainment System: N/A (Basic motocross design). Driver Assistance Rider Aids: N/A (Focus on rider skill and mechanical operation). Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals based on operating hours or mileage. Air Filter...