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KTM 690 Enduro R 2013 Workshop Repair Service Manual PDF Download

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Basic Information Identification Make: KTM Model: 690 Enduro R Year: 2013 Market Segment: Dual-Sport / Adventure Motorcycle Codes Vin Decoder Reference: Specific KTM VIN structure applies for detailed identification of...
Tipo: Motorcycles
Fabricante:
Sku: 78234
Tag: KTM Misc
KTM 690 Enduro R 2013 Workshop Repair Service Manual PDF Download
Basic Information
Identification
Make: KTM
Model: 690 Enduro R
Year: 2013
Market Segment: Dual-Sport / Adventure Motorcycle
Codes
Vin Decoder Reference: Specific KTM VIN structure applies for detailed identification of sub-models and options.
Introduction
Market Position
Positioning: The KTM 690 Enduro R is positioned as a highly capable, lightweight, and powerful dual-sport motorcycle, renowned for its off-road prowess with the versatility for on-road use and adventure touring.
Competitive Analysis
Competitors: Competes with models like the Yamaha WR250R, Kawasaki KLR650, Honda CRF450L (though the 690R is generally more performance-oriented and lighter than some competitors), and potentially lower-spec BMW GS models.
Key Features
Features: Single-cylinder engine known for its torque and power delivery, advanced WP suspension, robust chassis, lean off-road ergonomics, and KTM's signature 'Ready to Race' philosophy.
Manual Details
Coverage Areas
Models Covered: All KTM 690 Enduro R 2013 models, including all engine variants, trim levels, and transmissions.
Page Count
Estimated Pages: Likely 300-500 pages, typical for a comprehensive workshop manual of this type.
Manual Type
Type: Workshop Repair Service Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine: Detailed engine disassembly, assembly, diagnostics, timing, lubrication, cooling, and emissions control systems.
Transmission: Clutch, gearbox, shift mechanism, and final drive (chain/sprockets) service and repair.
Fuel System: Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel tank, and fuel lines.
Electrical System: Ignition system, battery, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation, and ECU diagnostics.
Suspension: Front forks (WP Suspension, including internal components, seals, oil changes), rear shock absorber, linkage systems.
Brakes: Front and rear brake systems (calipers, master cylinders, lines, pads, rotors), bleeding procedures, ABS system (if applicable).
Chassis And Frame: Frame inspection, swingarm, steering head bearings, and wheel bearing service.
Bodywork And Fairings: Removal, installation, and repair of plastics, seat, fuel tank cover, and associated hardware.
Exhaust System: Catalytic converter, muffler, and header pipe service.
Procedures Included
Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, chain adjustment and lubrication, spark plug replacement, coolant checks.
Troubleshooting: Diagnostic procedures for common faults, electrical system issues, engine performance problems, and component failures.
Engine Rebuild: Detailed steps for engine disassembly, component inspection (pistons, rings, valves, crankshaft), cylinder re-boring/honing, gasket replacement, and reassembly.
Suspension Service: Fork seal replacement, oil level adjustment, rear shock maintenance, and adjustment procedures.
Brake System Service: Brake pad replacement, caliper service, master cylinder overhaul, and brake fluid bleeding.
Electrical Diagnostics: Wiring diagrams, component testing procedures, fault code reading (if applicable via diagnostic tools).
Wheel And Tire Service: Tire changes, wheel balancing, and spoke tension adjustment.
Technical Depth
Depth: Comprehensive, covering everything from basic adjustments to complete engine and component overhauls, suitable for professional mechanics and experienced DIY enthusiasts.
Manual Specifications
File Format
File Type: PDF
Searchability: Likely contains searchable text for efficient information retrieval.
Print Quality
Quality: High-resolution digital scans or original digital files, ensuring clear diagrams and text.
Binding Type
Binding: N/A (Digital Download)
Paper Type
Paper: N/A (Digital Download)
Engine Specifications
Primary Engine
Type: LC4 Single-cylinder, 4-stroke, liquid-cooled
Displacement: 690 cc (693cc)
Bore X Stroke: 102 mm x 84.5 mm
Compression Ratio: 12.4:1
Valve Train: OHC, 4 valves per cylinder, rocker arms
Lubrication System: Forced lubrication with 2 oil pumps, oil cooler
Performance
Claimed Horsepower: Approximately 65 hp (48 kW) at 7500 rpm
Claimed Torque: Approximately 70 Nm (52 lb-ft) at 5750 rpm
Fuel System
Induction: Fuel injection (Keihin EMS, dual ignition)
Throttle Body Size: 46 mm
Fuel Type: Unleaded premium gasoline, RON 95
Transmission
Standard
Type: 6-speed, claw-shifted
Optional
Options: N/A (Standard configuration)
Features
Clutch: APTC clutch, hydraulically operated
Final Drive: X-ring 5/8" x 1/4" chain
Dimensions
Exterior
Length: Approximately 2300 mm (90.5 in)
Width: Approximately 820 mm (32.3 in) at handlebars
Height: Approximately 1410 mm (55.5 in) at seat (seat height also specified separately)
Wheelbase: Approximately 1500 mm (59.1 in)
Ground Clearance: Approximately 280 mm (11.0 in)
Seat Height: Approximately 900 mm (35.4 in)
Weights
Dry Weight: Approximately 142 kg (313 lbs)
Curb Weight: Approximately 150 kg (330 lbs) (with all fluids, including fuel)
Cargo
Cargo Capacity: N/A (No integrated cargo system; accessory racks available)
Safety Features
Ratings
Safety Features Overview: Designed for off-road and adventure riding, emphasis on rider control and maneuverability. ABS is an optional feature on some configurations.
Active Features
ABS Option: Optional switchable ABS (Anti-lock Braking System) for front and rear wheels.
Traction Control: N/A for the 2013 model. Later models may feature it.
Passive Features
Lighting: Headlight, tail light, brake lights, turn signals.
Handguards: Standard handguards for rider protection from elements and minor impacts.
Technology Features
Infotainment
Infotainment System: N/A (This is a performance-oriented motorcycle, not equipped with traditional infotainment features).
Driver Assistance
Assistance Features: Optional ABS is the primary electronic rider aid. No other advanced rider assistance systems like traction control or riding modes are standard on this model year.
Connectivity
Connectivity Features: N/A
Instrumentation
Dashboard: Digital LCD display showing speed, RPM, fuel level, gear indicator, trip meters, clock, and warning lights. Often includes a service interval indicator.
Maintenance
Service Intervals
Oil Filter Change: Every 10,000 km or annually
Air Filter Cleaning: Every 5,000 km or as needed based on riding conditions
Spark Plug Replacement: Every 20,000 km
Valve Clearance Check: Every 10,000 km
Chain Lubrication Adjustment: Every 1,000 km and after washing or riding in wet conditions
Fluid Specifications
Engine Oil Type: SAE 10W-50 synthetic motorcycle oil meeting API SJ or higher, and JASO MA or MA2 specifications.
Engine Oil Capacity: 1.7 Liters (without oil filter change), 1.9 Liters (with oil filter change)
Coolant Type: Antifreeze mixture (50% distilled water and 50% glycol-based antifreeze concentrate, e.g., Motorex M3.0 or equivalent)
Brake Fluid Type: DOT 4 brake fluid
Clutch Fluid Type: DOT 4 brake fluid (shared system with front brake master cylinder)
Known Issues
Common Problems: Occasional issues reported include fuel pump reliability in some earlier LC4 models (though improved by 2013), starter clutch wear, and potential heat management in slow-speed off-road riding. Suspension seals can be a wear item under heavy off-road use. Chain and sprocket wear are typical for high-mileage dual-sports.
Vehicle History
Brand Heritage
Heritage: KTM, an Austrian manufacturer, has a strong heritage in off-road motorsports, particularly motocross and enduro racing, which heavily influences its production motorcycle designs.
Model Evolution
Evolution: The 690 Enduro R evolved from KTM's extensive experience with single-cylinder engines in off-road competition. The LC4 platform has been refined over many years, with the 690 gaining popularity for its blend of off-road capability and usable power for longer distances.
Production
Production Location: Austria (KTM AG)
Awards & Recognition
Recognitions
Awards And Ratings: While specific awards for the 2013 model year might be elusive, the 690 Enduro R platform consistently receives high marks from motorcycle publications for its performance, handling, and off-road capability in its class.
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