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Kymco Xciting 500 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kymco Model: Xciting 500 Codes Product Identifier: Kymco Xciting 500 Workshop Service Repair Manual PDF Download 👋 Introduction Market Position Segment: High-performance maxi-scooter Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman, Honda Silver Wing (at the time of its release) Key Features Performance Focus: Designed for comfortable long-distance touring and sporty riding Value Proposition: Provides comprehensive factory-level repair information at an economical cost compared to dealer service Manual Utility Benefit To Owner: Enables owners to perform regular maintenance and complex repairs, extending vehicle life and retaining value Benefit To Mechanic: Serves as a primary reference for accurate diagnostic and repair procedures 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair for Kymco Xciting 500 Style Coverage: All styles covered Page Count Estimated Pages: Hundreds of pages Manual Type Type: Workshop Service Repair Manual Target Audience: Do-it-yourselfer and experienced mechanic Language Language: English Format File Format: PDF Delivery Method: Instant PDF Download 📖 Manual Coverage Systems Covered Engine General: Kymco Xciting 500 General Information Fuel System: Kymco Xciting 500 Fuel system Cooling System: Kymco Xciting 500 Cooling system Engine Top End: Kymco Xciting 500 Engine top end Clutch System: Kymco Xciting 500 Clutch Lubrication System: Kymco Xciting 500 Engine lubrication system Engine Mounting: Kymco Xciting 500 Engine Removal / Installation Drivetrain: Kymco Xciting 500 Crankshaft/ Transmission Wheels And Tires: Kymco Xciting 500 Wheels/Tires Final Drive: Kymco Xciting 500 Final Drive Braking System: Kymco Xciting 500 Brakes Suspension System: Kymco Xciting 500 Suspension Steering System: Kymco Xciting 500 Steering Frame And Chassis: Kymco Xciting 500 Frame Electrical System: Kymco Xciting 500 Electrical System Diagnostic Tools: Troubleshooting and electrical service procedures with detailed wiring diagrams Auxiliary Information: Kymco Xciting 500 Appendix Procedures Included Repair Methodology: Step-by-step instructions based on complete disassembly of the machine Instruction Detail: Detailed substeps expand on repair procedure information Safety Warnings: Notes, cautions, and warnings throughout each chapter pinpoint critical information Procedural Guidance: Numbered instructions guide you through every repair procedure step-by-step Illustration Cross Reference: Bold figure numbers help you quickly match illustrations with instructions Visual Guidance: Detailed illustrations, drawings, and photos guide you through every procedure Detail Enhancement: Enlarged inset helps you identify and examine parts in detail Navigational Aid: Numbered table of contents for fast information retrieval Technical Depth Depth Level: Complete factory level diagnostic, repair, and maintenance information 📊 Manual Specifications File Format Format: PDF Compatibility: Works under all PC-based Windows operating systems and Mac Storage: Saves to hard drive, can be burned to CD-ROM Print Quality Printability: Printable without any restriction Print Options: Print entire manual or only needed pages Binding Type Binding: Digital Download (No physical binding) Paper Type Paper: N/A (Digital) Software Requirements Reader: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, liquid-cooled, 4-valve Displacement: 497 cc Bore X Stroke: Approximately 92.0 mm x 75.0 mm (Specifics may vary, manual provides exact) Compression Ratio: Approximately 10.2:1 (Specifics may vary, manual provides exact) Performance Horsepower: Typically around 38-40 HP (Manual provides exact figures for specific model years) Torque: Typically around 40-42 Nm (Manual provides exact figures for specific model years) Fuel System Fuel Delivery: Fuel Injection (EFI) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Typically around 12.8 liters (Manual provides exact specification) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Transmissions: N/A (CVT is standard) Features Drive System: Belt drive to rear wheel Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approximately 2,270 mm (Manual provides exact measurements) Width: Approximately 800 mm (Manual provides exact measurements) Height: Approximately 1,400 mm (Manual provides exact measurements) Weights Dry Weight: Approximately 200 kg (Manual provides exact specification) Gross Vehicle Weight Rating: Manual specifies GVWR Load Capacity: Manual specifies load capacity 🛡️ Safety Features Ratings Safety Standards: Compliance with relevant automotive safety standards (Manual may reference specific certifications) Active Features Braking System Type: Dual disc front brakes, Single disc rear brake Optional ABS: ABS may be an option on certain models (Manual will confirm availability and operation) Passive Features Lighting: Halogen headlights, LED taillights (depending on year/trim) 💡 Technology Features Infotainment Instrument Cluster: Analog/digital combination with tachometer, speedometer, fuel gauge, and warning lights. Driver Assistance ABS Availability: ABS was an optional feature, significantly enhancing braking safety. The manual details its operation and maintenance. Connectivity Charging Port: May include a 12V accessory socket for charging devices (manual will confirm location and rating). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km or annually (Manual provides precise intervals) Air Filter Inspection: Regular inspection recommended (Manual specifies intervals) Spark Plug Replacement: Typically every 6,000-10,000 km (Manual provides exact specification and type) Cv Belt Inspection: Regular inspection for wear and damage (Manual specifies inspection and replacement intervals) Fluid Specifications Engine Oil Type: SAE 10W-40 or 10W-50, API SG or higher (Manual specifies exact grade...
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Sku: 48128
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Kymco Xciting 500 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kymco
Model:
Xciting 500
Codes
Product Identifier:
Kymco Xciting 500 Workshop Service Repair Manual PDF Download
👋 Introduction
Market Position
Segment:
High-performance maxi-scooter
Competitive Analysis
Competitors:
Yamaha TMAX, Suzuki Burgman, Honda Silver Wing (at the time of its release)
Key Features
Performance Focus:
Designed for comfortable long-distance touring and sporty riding
Value Proposition:
Provides comprehensive factory-level repair information at an economical cost compared to dealer service
Manual Utility
Benefit To Owner:
Enables owners to perform regular maintenance and complex repairs, extending vehicle life and retaining value
Benefit To Mechanic:
Serves as a primary reference for accurate diagnostic and repair procedures
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair for Kymco Xciting 500
Style Coverage:
All styles covered
Page Count
Estimated Pages:
Hundreds of pages
Manual Type
Type:
Workshop Service Repair Manual
Target Audience:
Do-it-yourselfer and experienced mechanic
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant PDF Download
📖 Manual Coverage
Systems Covered
Engine General:
Kymco Xciting 500 General Information
Fuel System:
Kymco Xciting 500 Fuel system
Cooling System:
Kymco Xciting 500 Cooling system
Engine Top End:
Kymco Xciting 500 Engine top end
Clutch System:
Kymco Xciting 500 Clutch
Lubrication System:
Kymco Xciting 500 Engine lubrication system
Engine Mounting:
Kymco Xciting 500 Engine Removal / Installation
Drivetrain:
Kymco Xciting 500 Crankshaft/ Transmission
Wheels And Tires:
Kymco Xciting 500 Wheels/Tires
Final Drive:
Kymco Xciting 500 Final Drive
Braking System:
Kymco Xciting 500 Brakes
Suspension System:
Kymco Xciting 500 Suspension
Steering System:
Kymco Xciting 500 Steering
Frame And Chassis:
Kymco Xciting 500 Frame
Electrical System:
Kymco Xciting 500 Electrical System
Diagnostic Tools:
Troubleshooting and electrical service procedures with detailed wiring diagrams
Auxiliary Information:
Kymco Xciting 500 Appendix
Procedures Included
Repair Methodology:
Step-by-step instructions based on complete disassembly of the machine
Instruction Detail:
Detailed substeps expand on repair procedure information
Safety Warnings:
Notes, cautions, and warnings throughout each chapter pinpoint critical information
Procedural Guidance:
Numbered instructions guide you through every repair procedure step-by-step
Illustration Cross Reference:
Bold figure numbers help you quickly match illustrations with instructions
Visual Guidance:
Detailed illustrations, drawings, and photos guide you through every procedure
Detail Enhancement:
Enlarged inset helps you identify and examine parts in detail
Navigational Aid:
Numbered table of contents for fast information retrieval
Technical Depth
Depth Level:
Complete factory level diagnostic, repair, and maintenance information
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Works under all PC-based Windows operating systems and Mac
Storage:
Saves to hard drive, can be burned to CD-ROM
Print Quality
Printability:
Printable without any restriction
Print Options:
Print entire manual or only needed pages
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper:
N/A (Digital)
Software Requirements
Reader:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, liquid-cooled, 4-valve
Displacement:
497 cc
Bore X Stroke:
Approximately 92.0 mm x 75.0 mm (Specifics may vary, manual provides exact)
Compression Ratio:
Approximately 10.2:1 (Specifics may vary, manual provides exact)
Performance
Horsepower:
Typically around 38-40 HP (Manual provides exact figures for specific model years)
Torque:
Typically around 40-42 Nm (Manual provides exact figures for specific model years)
Fuel System
Fuel Delivery:
Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Typically around 12.8 liters (Manual provides exact specification)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Optional
Optional Transmissions:
N/A (CVT is standard)
Features
Drive System:
Belt drive to rear wheel
Clutch Type:
Automatic centrifugal clutch
📐 Dimensions
Exterior
Length:
Approximately 2,270 mm (Manual provides exact measurements)
Width:
Approximately 800 mm (Manual provides exact measurements)
Height:
Approximately 1,400 mm (Manual provides exact measurements)
Weights
Dry Weight:
Approximately 200 kg (Manual provides exact specification)
Gross Vehicle Weight Rating:
Manual specifies GVWR
Load Capacity:
Manual specifies load capacity
🛡️ Safety Features
Ratings
Safety Standards:
Compliance with relevant automotive safety standards (Manual may reference specific certifications)
Active Features
Braking System Type:
Dual disc front brakes, Single disc rear brake
Optional ABS:
ABS may be an option on certain models (Manual will confirm availability and operation)
Passive Features
Lighting:
Halogen headlights, LED taillights (depending on year/trim)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog/digital combination with tachometer, speedometer, fuel gauge, and warning lights.
Driver Assistance
ABS Availability:
ABS was an optional feature, significantly enhancing braking safety. The manual details its operation and maintenance.
Connectivity
Charging Port:
May include a 12V accessory socket for charging devices (manual will confirm location and rating).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually (Manual provides precise intervals)
Air Filter Inspection:
Regular inspection recommended (Manual specifies intervals)
Spark Plug Replacement:
Typically every 6,000-10,000 km (Manual provides exact specification and type)
Cv Belt Inspection:
Regular inspection for wear and damage (Manual specifies inspection and replacement intervals)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 10W-50, API SG or higher (Manual specifies exact grade and capacity)
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water (Manual specifies exact type and capacity)
Brake Fluid Type:
DOT 4 (Manual specifies exact type and replacement intervals)
Known Issues
Common Wear Items:
CV belt, tires, brake pads (Manual provides diagnostic information for these)
Potential Electrical Issues:
Wiring harness integrity, battery charging system (Manual's electrical section is crucial for diagnosis)
Troubleshooting
Diagnostic Focus:
The manual is designed to help diagnose and repair common and complex issues across all systems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer known for scooters, motorcycles, and ATVs.
Model Evolution
Introduction Period:
The Xciting line was introduced in the early 2000s, with the 500cc model being a flagship offering.
Updates:
May have received minor updates or revisions over its production run; the manual covers 'all styles'.
Production
Manufacturing Location:
Taiwan
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
Specific awards are not listed in product information, but Kymco's Xciting line generally received positive reviews for value and performance in its class.
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