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Linde Electric Forklift 335-02 Series: E14 E16 E18P E20P Service Training Manual

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🏷️ Basic Information Identification Make: Linde Model: Electric Forklift Truck Series: 335-02 Series Covered Models: E14, E16, E16C, E16P, E18P, E20P Codes Chassis Code: 335-02 👋 Introduction Market Position Positioning: Linde's E series electric forklifts (Type 335-02) are positioned as reliable and efficient material handling solutions for various industrial applications. This manual serves as a critical resource for service technicians and maintenance personnel to ensure optimal performance and longevity. Competitive Analysis Competitors: Competes with other leading electric forklift manufacturers such as Toyota, Hyster, Yale, and Jungheinrich, emphasizing advanced electrical systems, ergonomic design, and robust construction. Key Features Features: Focus on electric power efficiency, precise control systems (including advanced traction and hydraulic controls), ergonomic operator compartments, and robust chassis and mast designs. The availability of different steering axle configurations (close-coupled vs. combination) caters to varying operational needs. 📋 Manual Details Coverage Areas Systems Covered: Traction, Drive Gearbox, Chassis and Bodywork, Steering System, Controls, Electrical Equipment, Hydraulic System, Mast Unit, Special Equipment Page Count Pages: 126 Manual Type Type: Service Training Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Traction System: Detailed coverage of traction motors (disassembly, brushes, winding measurements, insulation checks, collector rework, brush switches, terminals, cleaning, thermal sensor, fan, speed sensor), drive gearboxes (planetary gear, oil level/change, motor assembly/disassembly), and related electrical components for motor control, direction, and braking (regenerative braking). Steering System: Comprehensive procedures for both close-coupled (E14, E16, E16C) and combination (E16P, E18P, E20P) steering axles, including removal, disassembly, sealing, installation, steering cylinder and track rod link servicing, seal renewal, bearing replacement, servostat operation, and potentiometer replacement. Electrical Equipment: In-depth explanation of functions for traction drive (motor control, forward/reverse, free-wheel, regenerative braking) and pump motor. Coverage of power units, temperature monitoring, and detailed discussion of control circuits for individual and combination controllers, including power supply, capacitor charging/discharging, enabling signals, accelerators, pedal switches, sensors, motor monitoring, and fault codes. Hydraulic System: Functional description of working hydraulics, circuit diagrams (with/without pressure accumulator), emergency lowering functions, control valve operation, depressurizing procedures, repair of valve blocks (coil and cartridge replacement for various valves), pressure relief valve adjustment, micro-filter replacement, and troubleshooting. Mast Unit: Detailed procedures for mast mounting/dismounting, lift cylinder servicing (including limit position damping, outer and center lift cylinder disassembly/mounting, and sealing), mast chain adjustment, roller clearance settings (various mast stages), slider removal, and tilt cylinder servicing (disassembly, sealing, and tilt angle adjustment). Chassis Bodywork Controls: Includes seat switch replacement, operator's cabin torsion leaf spring removal/installation, transportation device, travel control adjustments (pedal stop screws), single-pedal direction switch, and brake system maintenance (lining renewal, parking brake adjustment, foot brake adjustment, brake fluid replacement). Procedures Included Maintenance Procedures: Brush checking and renewal, oil level checks and oil changes for drive gearboxes, brake adjustments, fluid replacement, filter replacement, roller clearance adjustments, mast chain adjustments, and general cleaning procedures. Disassembly Assembly: Complete instructions for disassembly and assembly of traction motors, drive units, steering axles (various types), steering cylinders, lift cylinders, tilt cylinders, and mast components. Troubleshooting Diagnostics: Extensive coverage of truck diagnosis, including traction and hydraulic system windows for status information, fault messages, stored fault numbers, fault memory management, switch inputs/outputs, analog signals, and parameter settings. Detailed fault codes for individual and combination controllers (traction and hydraulics) are provided. Electrical Diagnostics Repair: Detailed circuit diagrams for individual and combination controllers, explanations of control circuit functions, and troubleshooting of electrical systems including fuse identification and controller-specific fault codes. Hydraulic Component Repair: Specific instructions for replacing valve cartridges, valve coils, tilt brake valves, and setting pressure relief valves within the control valve block. Procedures for depressurizing the hydraulic system and repairing the control valve are also included. Technical Depth Depth: Comprehensive. Covers everything from basic checks and routine maintenance (e.g., brush replacement, oil changes, brake adjustments) to in-depth troubleshooting and repair of major components like traction motors, drive gearboxes, steering systems, hydraulic control valves, and mast assemblies. Includes detailed electrical system diagnostics and repair procedures with circuit diagrams and fault code analysis. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-quality images, circuit diagrams. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Format) Searchability Text Search: Likely searchable (typical for professionally produced PDFs). ⚙️ Engine Specifications Primary Engine Type: Electric Traction Motor and Electric Pump Motor. Specific motor models and power ratings are detailed within the manual's electrical and traction sections. Performance Performance Characteristics: The manual details control parameters for traction motors that influence acceleration, speed, and regenerative braking performance. Hydraulic system controls manage lift, tilt, and auxiliary functions, impacting load handling speed and precision. Specific performance metrics are typically found in the operational sections rather than basic specifications. Fuel System Power Source: Battery powered. The manual covers battery discharge indication and related parameter settings within the electrical equipment section. 🔧 Transmission Standard Type: Electric...
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Fabricante:
Sku: 67946
Coleções: ALL Material Handling

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Linde Electric Forklift 335-02 Series: E14 E16 E18P E20P Service Training Manual
🏷️ Basic Information
Identification
Make:
Linde
Model:
Electric Forklift Truck
Series:
335-02 Series
Covered Models:
E14, E16, E16C, E16P, E18P, E20P
Codes
Chassis Code:
335-02
👋 Introduction
Market Position
Positioning:
Linde's E series electric forklifts (Type 335-02) are positioned as reliable and efficient material handling solutions for various industrial applications. This manual serves as a critical resource for service technicians and maintenance personnel to ensure optimal performance and longevity.
Competitive Analysis
Competitors:
Competes with other leading electric forklift manufacturers such as Toyota, Hyster, Yale, and Jungheinrich, emphasizing advanced electrical systems, ergonomic design, and robust construction.
Key Features
Features:
Focus on electric power efficiency, precise control systems (including advanced traction and hydraulic controls), ergonomic operator compartments, and robust chassis and mast designs. The availability of different steering axle configurations (close-coupled vs. combination) caters to varying operational needs.
📋 Manual Details
Coverage Areas
Systems Covered:
Traction, Drive Gearbox, Chassis and Bodywork, Steering System, Controls, Electrical Equipment, Hydraulic System, Mast Unit, Special Equipment
Page Count
Pages:
126
Manual Type
Type:
Service Training Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Traction System:
Detailed coverage of traction motors (disassembly, brushes, winding measurements, insulation checks, collector rework, brush switches, terminals, cleaning, thermal sensor, fan, speed sensor), drive gearboxes (planetary gear, oil level/change, motor assembly/disassembly), and related electrical components for motor control, direction, and braking (regenerative braking).
Steering System:
Comprehensive procedures for both close-coupled (E14, E16, E16C) and combination (E16P, E18P, E20P) steering axles, including removal, disassembly, sealing, installation, steering cylinder and track rod link servicing, seal renewal, bearing replacement, servostat operation, and potentiometer replacement.
Electrical Equipment:
In-depth explanation of functions for traction drive (motor control, forward/reverse, free-wheel, regenerative braking) and pump motor. Coverage of power units, temperature monitoring, and detailed discussion of control circuits for individual and combination controllers, including power supply, capacitor charging/discharging, enabling signals, accelerators, pedal switches, sensors, motor monitoring, and fault codes.
Hydraulic System:
Functional description of working hydraulics, circuit diagrams (with/without pressure accumulator), emergency lowering functions, control valve operation, depressurizing procedures, repair of valve blocks (coil and cartridge replacement for various valves), pressure relief valve adjustment, micro-filter replacement, and troubleshooting.
Mast Unit:
Detailed procedures for mast mounting/dismounting, lift cylinder servicing (including limit position damping, outer and center lift cylinder disassembly/mounting, and sealing), mast chain adjustment, roller clearance settings (various mast stages), slider removal, and tilt cylinder servicing (disassembly, sealing, and tilt angle adjustment).
Chassis Bodywork Controls:
Includes seat switch replacement, operator's cabin torsion leaf spring removal/installation, transportation device, travel control adjustments (pedal stop screws), single-pedal direction switch, and brake system maintenance (lining renewal, parking brake adjustment, foot brake adjustment, brake fluid replacement).
Procedures Included
Maintenance Procedures:
Brush checking and renewal, oil level checks and oil changes for drive gearboxes, brake adjustments, fluid replacement, filter replacement, roller clearance adjustments, mast chain adjustments, and general cleaning procedures.
Disassembly Assembly:
Complete instructions for disassembly and assembly of traction motors, drive units, steering axles (various types), steering cylinders, lift cylinders, tilt cylinders, and mast components.
Troubleshooting Diagnostics:
Extensive coverage of truck diagnosis, including traction and hydraulic system windows for status information, fault messages, stored fault numbers, fault memory management, switch inputs/outputs, analog signals, and parameter settings. Detailed fault codes for individual and combination controllers (traction and hydraulics) are provided.
Electrical Diagnostics Repair:
Detailed circuit diagrams for individual and combination controllers, explanations of control circuit functions, and troubleshooting of electrical systems including fuse identification and controller-specific fault codes.
Hydraulic Component Repair:
Specific instructions for replacing valve cartridges, valve coils, tilt brake valves, and setting pressure relief valves within the control valve block. Procedures for depressurizing the hydraulic system and repairing the control valve are also included.
Technical Depth
Depth:
Comprehensive. Covers everything from basic checks and routine maintenance (e.g., brush replacement, oil changes, brake adjustments) to in-depth troubleshooting and repair of major components like traction motors, drive gearboxes, steering systems, hydraulic control valves, and mast assemblies. Includes detailed electrical system diagnostics and repair procedures with circuit diagrams and fault code analysis.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-quality images, circuit diagrams.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Format)
Searchability
Text Search:
Likely searchable (typical for professionally produced PDFs).
⚙️ Engine Specifications
Primary Engine
Type:
Electric Traction Motor and Electric Pump Motor. Specific motor models and power ratings are detailed within the manual's electrical and traction sections.
Performance
Performance Characteristics:
The manual details control parameters for traction motors that influence acceleration, speed, and regenerative braking performance. Hydraulic system controls manage lift, tilt, and auxiliary functions, impacting load handling speed and precision. Specific performance metrics are typically found in the operational sections rather than basic specifications.
Fuel System
Power Source:
Battery powered. The manual covers battery discharge indication and related parameter settings within the electrical equipment section.
🔧 Transmission
Standard
Type:
Electric Drive System with Planetary Gearbox. The E14, E16, and E16C models feature a close-coupled steering axle, while the E16P, E18P, and E20P models utilize a combination steering axle, implying different drive axle configurations.
Optional
Optional Features:
The manual covers 'Special Equipment' which could include variations in hydraulic systems or electrical options that affect transmission or power delivery.
Features
Features:
The manual details regenerative braking, a key feature of electric powertrains that improves energy efficiency. It also covers speed control mechanisms and direction switching, critical for operational efficiency.
📐 Dimensions
Exterior
Forklift Dimensions:
Specific dimensions (e.g., overall length, width, mast height, lowered mast height) are model-dependent and would be detailed in a comprehensive parts or specifications manual. This service manual focuses on repair and maintenance, not detailed dimensional charts for all variants.
Weights
Capacities Weights:
Capacities (e.g., lift capacity, load center) and operating weights are specific to each model (E14, E16, E18P, E20P). This manual implies service procedures applicable to these variations but does not list specific weight data.
🛡️ Safety Features
Ratings
Safety Standards:
While specific crash ratings are not applicable to forklifts, the manual addresses safety features like emergency stop switches, seat switches, and proper operating procedures to ensure operator and equipment safety.
Active Features
Active Safety:
Regenerative braking, switch-controlled speed reduction (e.g., with low battery), and potentially speed limiting functions managed by the electronic controllers are key active safety elements detailed in the electrical section.
Passive Features
Passive Safety:
Operator's cabin features (like torsion leaf springs), seat switches, and the inherent stability of the forklift design contribute to passive safety. Proper maintenance of braking systems is also a critical passive safety measure.
💡 Technology Features
Infotainment
Infotainment Systems:
Not applicable to forklifts in the traditional automotive sense. The 'Composite Instrument' section covers display messages, battery discharge indicators, and programming of the instrument panel for operational data.
Driver Assistance
Driver Assistance Features:
Features like the single-pedal direction switch, regenerative braking, and potentially speed reduction functions contribute to ease of operation and operational efficiency, acting as forms of 'assistance' for the forklift operator.
Connectivity
Connectivity Features:
The manual details truck diagnosis capabilities using diagnostic software ('Truck Doctor'), suggesting an onboard diagnostic port and data communication for fault finding and parameter adjustment, which can be considered a form of connectivity for maintenance.
🔧 Maintenance
Service Intervals
Routine Maintenance:
The manual implies standard maintenance tasks like checking and renewing traction motor brushes, checking oil levels and performing oil changes on drive gearboxes, and adjusting brakes. Specific intervals would be in a separate maintenance schedule or owner's manual.
Fluid Specifications
Lubricant Fluid Requirements:
The manual explicitly mentions 'Oil level check and oil change' for the planetary gear GR2E-02, indicating the need for specific gearbox oil. Brake fluid renewal is also covered. Specific fluid types and capacities are likely detailed within the relevant sections or referenced by part numbers.
Known Issues
Common Wear Failure Points:
Based on the manual's content, common maintenance areas and potential wear points include traction motor brushes, steering system seals and bearings, hydraulic system components (control valves, seals), and mast rollers/sliders. The extensive diagnostic section suggests electronic control system issues are also anticipated.
📚 Vehicle History
Brand Heritage
Linde Heritage:
Linde Material Handling is a globally recognized leader in forklifts and warehouse equipment, known for innovation, quality, and efficiency, particularly in electric-powered solutions.
Model Evolution
E Series Evolution:
The 335-02 series represents a generation of Linde's electric counterbalanced forklift trucks, likely building upon previous designs with advancements in AC drive technology, control systems, and ergonomics.
Production
Production Details:
Specific production years for the 335-02 series are not provided, but it represents a contemporary design within Linde's electric forklift range. Manufacturing locations are typically in Europe and North America for Linde.
🏆 Awards & Recognition
Recognitions
Awards Certifications:
Specific awards for this particular forklift model are not mentioned. However, Linde consistently receives recognition for innovation, design, and ergonomics in the material handling industry.
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