🏷️ Basic Information Identification Make: Linde Model: E16C-03, E16P-03, E20P-03 Series: 335-03 Series Vehicle Type: Electric Forklift Truck Series Designation: 335-03 Series Codes Product Identifier: Linde Electrical Forklift Truck 335-03 Series: E16C-03 E16P-03 E20P-03 Service Training Manual PDF Download Generation Generation: Reflects the 03 series designation, indicating a specific generation or update of the Linde E-series forklift trucks. 👋 Introduction Market Position Market Position: Linde is a globally recognized leader in material handling equipment, known for its robust and efficient electric forklift trucks. The 335-03 Series represents a line of electric counterbalance forklift trucks designed for demanding warehouse and industrial applications, emphasizing operator comfort, safety, and productivity. Key Features Key Features: This manual provides in-depth technical information essential for the maintenance, repair, and training of Linde E16C-03, E16P-03, and E20P-03 electric forklift trucks. It covers all major systems, from powertrain and hydraulics to electrical controls and chassis components, with a focus on practical application and detailed procedural steps. Competitive Analysis Competitive Landscape: Linde's electric forklift trucks compete with major manufacturers like Toyota, Hyster, Yale, and Crown, often differentiating on energy efficiency, operator ergonomics, and advanced control systems. This manual highlights the technical intricacies that support these claims. 📋 Manual Details Coverage Areas Manual Type: Original Illustrated Factory Workshop Service Manual / Service Training Manual Covered Models: E16C-03, E16P-03, E20P-03 Page Count Page Count: 160 Content Density: 160 pages of detailed technical information, covering a wide array of repair and maintenance topics. Language Language: English Format Format: PDF Download Availability: PDF Download format ensures immediate access and easy distribution. 📖 Manual Coverage Systems Covered Covered Systems: Product Information, Motor, Drive Axle, Traction Motor, Oil Pump Motor, Wheel Transmission, Bodywork Parts and Installation, Chassis Frame, Steering System, Tyres, Truck Control, Brake System, Electrical System, Power Unit, Controller, Hydraulic System, Load Lifting System (Mast), Control Valve, Hydraulic System Schematics, Electrical Diagrams, Circuit Diagrams Electrical System Details: Detailed coverage of power unit, controller (including pin assignments and function of traction, charging, excitation, sensors), fuses, relays, and display unit with error code list. Includes circuit diagrams. Hydraulic System Details: Comprehensive overview of the hydraulic system, description of working hydraulics, emergency lowering function, control valve schematics and functions, maintenance of control valve block, and pressure settings. Motor System Details: In-depth coverage of traction and oil pump motors, including technical parameters, disassembly, assembly, visual inspection, rotor tests, and terminal identification for both motors and their power units. Load Lifting System Details: Covers the lift mast, including adjustments for lift chain length, lubrication, and checks on the truck's releasing and locking equipment. Chassis Frame Steering Tyres: Dedicated sections cover the chassis frame, steering systems (including both compact and swing axles), and tyre specifications and checks. Truck Control And Brakes: Detailed coverage of the truck control system, including acceleration sensors and limit bolts, and the brake system, with procedures for adjustments and fluid replacement. Procedures Included Included Procedures: Inspection and Maintenance, Maintenance Plans (50, 1000, 3000 hours), Disassembling and Assembling Drive Axle, Disassembling and Assembling Traction Motor, Disassembling and Assembling Oil Pump Motor, Motor Testing, Cleaning Motors and Components, Replacing Speed Sensors, Replacing Wheel Transmission Components, Replacing Seat Switch, Steering System Repairs (Control Valve, Steering Axles), Tyre Inspection and Maintenance, Acceleration Sensor Replacement, Brake System Adjustments and Fluid Replacement, Control Handle Replacement, Power Unit Installation, Fuse Replacement, Controller Diagnostics and Functionality, Hydraulic System Overviews and Functions, Emergency Lowering Function, Manually Tilting Mast and Lowering Forks, Control Valve Maintenance and Pressure Setting, Lift Chain Adjustment and Lubrication, Checking Release and Locking Equipment Drive Axle Procedures: Complete disassembly and assembly of the drive axle, including the traction motor, planetary transmission, and brake system. Procedures for changing shaft seals, bearings, and filling with oil are detailed. Steering System Procedures: Detailed procedures for servicing steering systems, including functional characteristics, steering control valve replacement, and comprehensive disassembly/installation of both compact and swing steering axles. Bodywork Installation Procedures: Includes procedures for bodywork parts and frame installation, covering cover plates, seats, and seat switch replacement. Motor Testing Procedures: Provides detailed steps for preparing and conducting motor tests, including visual inspections, rotor tests, and checking motor terminals. Control Valve Procedures: Includes detailed maintenance for the control valve block, schematic diagrams, functional descriptions, and pressure setting procedures for relief valves. Traction Motor Replacement: Detailed steps for removing and installing the traction motor, including rotor removal and bearing/shaft seal replacement. Technical Depth Technical Depth: Comprehensive factory-level service training, including detailed technical data, disassembly and reassembly procedures for major components, troubleshooting guidance (via error codes), electrical schematics, and hydraulic diagrams. Suitable for skilled technicians and service personnel. Schematic Coverage: Includes 10 schematic diagrams covering electrical circuits, working and steering hydraulic systems. These are crucial for advanced troubleshooting and repair. Diagnostic Capabilities: The manual facilitates diagnostics through detailed descriptions of the controller's functions, error code lists, and sensor operations (e.g., acceleration...